Instructions / Assembly

ManualsBrandsPit Boss ManualsGrills440 Deluxe Pellet Grill - Black and Copper

Section One: ASSEMBLY INSTRUCTIONS

ASSEMBLING & MOUNTING THE LEGS & SHELF

Tools Required:

1—7/16” Open End Box Wrench

1– Adjustable Crescent Wrench

1– Phillips Screwdriver

Installation Steps

2 Legs w/ axels

Step 1 Attach legs to barrel:

 To ease installation, gently lay the barrel on its end,

not the hopper end.

A piece of cardboard or blanket should be placed under

the grill to prevent scratching the finish.

 Using the proper tool, install the 2 legs WITHOUT the

wheel axles to the top of the barrel. (hopper end)

Reminder: Leg with Bottle Opener faces out toward

the front of the grill.

Fasten all four 1/4” - #20 x 3/5” screws (AA), along with

4 Spring Washers (EE) and 4 Washers (DD), through

the four pre-drilled screw holes both on the leg and

on the bottom of the barrel. Hand start, then use tool.

FASTEN ONLY, DO NOT TIGHTEN AT THIS POINT.

THIS ALLOWS FOR EASIER INSTALLATION OF

BOTTOM SHELF.

 Install the 2 legs WITH the wheel axles to the bottom of

the barrel.

Fasten all four 1/4” - #20 x 3/5” screws (AA), along with

4 spring washers (EE) and 4 washers (DD), through

the four pre-drilled screw holes both on the leg and

on the bottom of the barrel. Hand start then use tool.

FASTEN ONLY, DO NOT TIGHTEN AT THIS POINT.

Page 7

Parts Needed:

Hardware Required:

2 Legs

2 Metal Wheels

1 Bottom Shelf

700/820FB—Open Grid

700/820Deluxe—Solid

11a

11b

Screw 1/4”- 20* 3/5” x 20 (AA)

Lock Nuts 7/16” x 2 (BB)

Washer 12.5 x 24 x 2 (CC) Washer 1/4 x 20 (DD)

Spring Washer 1/4 x 20 (EE)

Summary of content (7 pages)

PAGE 1
Section One: ASSEMBLY INSTRUCTIONS ASSEMBLING & MOUNTING THE LEGS & SHELF Parts Needed: 2 Metal Wheels 2 Legs w/ axels 2 Legs Hardware Required: Screw 1/4”- 20* 3/5” x 20 (AA) Washer 12.
PAGE 2
Section One: ASSEMBLY INSTRUCTIONS ASSEMBLING & MOUNTING THE CART … CON’T Step 2 Install Bottom Shelf Assembly: Models 700/820FB—Open Shelf Models 700/820Deluxe—Solid Shelf  Install the Bottom Shelf to all four legs. Using 4 of the 1/4” x #20 x 3/5” screws (AA), 4 washers (DD) and 4 spring washers (EE) and your Screw driver, hand start then secure the screws firmly to the leg frame.
PAGE 3
Section One: ASSEMBLY INSTRUCTIONS ASSEMBLING THE LID HANDLE Parts Needed: 5 6 Lid Handle Decorative Washers x 2 ( Bezels ) Insulation Cardboard Hardware Required: Screw 1/4”- 20* 3/5” x 2 (AA) Installation Steps      Insert one screw (A) from inside the lid, through the hole provided in the lid. Place one Bezel (6) over the screw, then line-up the handle (5) with the threaded end of the screw. Hand start the screw into the handle, Repeat procedure for other end of handle.
PAGE 4
Section One: ASSEMBLY INSTRUCTIONS INSTALLING THE SOLID SIDE SHELF: Parts Required: 1 x #20 Side Shelf—Black—Solid Side Shelf 4 x #21 Side Shelf—Tool Hanger w/ nuts 1 x #22 Side Shelf— 10“ Long Chrome Hanger Bar w/screws 4 x Multi-Head Screws (AA) Tools Required: Large Phillips Screwdriver or Phillips Drive Bit and Drill Installation: Step 1 # 21 Tool Hangers  Remove the nuts from all four (4) tool hangers.
PAGE 5
Section One: HOPPER FUEL CHANGE OUT ASSEMBLY INSTRUCTIONS Your Pit Boss grill may come with a Fuel Change Out feature. This feature allows for easier change out of fuel flavors and cleaning out of the hopper with the safety screen installed. B Ensure Slide Plate (B) is secured in place. A C TO USE: 1. Place a clean, empty bucket under the drop chute. 2. Remove the Drop Chute Cover. (c) 3. Remove screw securing plate (B). 4. Slide plate (A) fully out toward you. Note: The hopper will not empty 100%.
PAGE 6
Section One: ASSEMBLY INSTRUCTIONS PLACING THE COOKING COMPONENTS COOKING GRIDS (2) Your Pit Boss grill comes with Cast Iron main cooking grids. Cast Iron is an excellent heat absorber and is still the best way to produce those “steak house’ sear markings. NOTE: To maintain the searing and grilling performance of your cooking grids, as well as their longevity, some special care and maintenance Is required as with any cast iron cooking tools.
PAGE 7
Section One: ASSEMBLY INSTRUCTIONS HOOKING UP TO POWER NOTE: Before plugging your Pit Boss into any electrical outlet ensure the Temperature Dial is in the “OFF” position. AT HOME  This appliance requires 110 Volt, 60Hz, 5 amp service.  It must use a 3 prong grounded plug.  The control uses a 5 amp 120Volt Fast-Blow fuse to protect the board from the igniter. GFI Outlets  This appliance will work on most GFI Outlets. Recommended size 15 amp.