36” G Style Millbrooke Parts List PART DESCRIPTION QTY A DOOR STILE 2 B REINFORCEMENT PLATES 2 C1 C2 TOP/BOTTOM DOOR RAILS 1 D REINFORCEMENT CLIP 4 E1 BOTTOM TRANSOM RAIL 1 E2 TRANSOM STILES 2 E3 TOP/BOTTOM WINDOW GASKETS 6 E4 SIDE WINDOW GASKETS 6 E5 WINDOW PANELS 3 F REINFORCEMENT CLIP 2 G U CLIP BRACKETS 2 H DOOR PANELS 6 L1 DOOR STARTER PANEL 1 M SIDE FINISHING STRIPS 2 N TOP/BOTTOM FINISHING STRIPS 2 O ROLLER BRACKETS 2 P (includes handle, bolts, wash
Overview G Style 36” T O S G X R Y D Z M E4 O F E5 E2 E3 F N W C1 T Q E5 E2 E1 G D E5 E4 E3 M F P A H H A H H H H L1 C2 B V B D N
PVC Barn Door Assembly and Track Installation G Style 36” Please read ALL instructions before you begin installation. You MUST determine if you need a Mounting Board prior to doing ANY installation. Due to many overlapping factors such as the location of wall studs, the weight of a Barn door and the various types of trim used in homes, we recommend using a Mounting Board in all situations. Track must be installed into Solid Blocking or Head Casing.
PVC Barn Door Assembly and Track Installation G Style 36” 4. 5. Attach Door Stile Assemble Top Rail and Transom Section Place side gasket onto window panel. See Figure 5B. Take the Top Rail (C1), making sure the side with the large holes is facing to the outside. Place 2 of the 4” screws (Z) through the outside channel of the Top rail until fully inserted. Place reinforcement clip (F) onto screw shafts. Take one of the vertical transom stiles (E2) E2 and line up the extrusion holes with the screws.
PVC Barn Door Assembly and Track Installation G Style 36” 6. Attach Bottom Door Rail to Stile 8. Place side gasket onto the window panel. Secure the remaining stile (A). Make sure the side with the large holes is facing outward. Insert one of the Reinforcement plates (B) into the bottom of the Stile into the innermost chamber of the Stile. See Figure 7. Fig. 2A Figure 7 Place 2 of the 4” screws (Z) into the 2 holes in the outside of the channel. Make sure they are fully inserted. See Figure 7A & 7B.
PVC Barn Door Assembly and Track Installation G Style 36” 9. Install Roller Brackets Line up the holes on the Roller Bracket (O) with the U bracket (G) and secure with the 2 allen screws (Y). Repeat with the other Roller bracket (O). See Figure 10. 12. Place door onto Track Position the door over the opening and slightly tilt the bottom of the door outward away from the wall. Set the rollers securely onto the track.
” PVC Barn Door Assembly and Track Installation G Style 36” 14. Install Floor Guide 2 The Bottom Door guide INCH the door from swinging 2 (V) keeps H INCwall. outward away from the To locate the proper installation position in the floor, slide the door into the closed position and mark the outside edge of the door on the floor. Now place the door into the open position and mark the inside edge of the door on the floor. Make sure your guide location is well marked.