Installation Instructions

XL1000Pro
Retrofit Instructions
***WARNING***
BEFORE REMOVING ANY PARTS OR WIRE, THE TRANSMITTER OR
TRANSPOSER MUST BE TURNED OFF AND DISCONNECTED FROM
THE PRIMARY AC POWER SOURCE. ALL OTHER EXTERNAL
CONNECTIONS INCLUDING ANTENNA MUST BE DISCONNECTED.
USE A GROUNDING ROD TO DISCHARGE ANY RESIDUAL CHARGES
FROM THE HIGH VOLTAGE SUPPLY, CAVITY ECT. MOVE THE
EQUIPMENT AWAY FROM OTHER EQUIPMENT SO THAT THERE
WILL BE PLENTY OF ROOM TO WORK ON THE FRONT AND REAR
OF THE EQUIPMENT TO BE MODIFIED.
***WARNING***
1. Turn off the transmitter using the front circuit breaker on the front on the High Voltage Power
Supply. Unplug the transmitter from the power source and then ground any excess power which may still
be remaining in the transmitter, thus ensuring a safe environment to work in.
2. Move transmitter to a place where all four sides are accessible and you can work freely without
any obstructions. Take off the back door of the transmitter by pulling the pins out of the hinge. Next take
off side panels by first pushing the panels up and then pulling them away from the rack.
3. Inspect the transmitter for any loose wires or any other modifications which may have been done
previously.
4. Disconnect and remove the tube from Tube and Cavity apparatus. Put tube in its tube carton or in
a protected environment so it does not break.
5. Mark all the cables and their connectors with a to/from format. Disconnect coax cables from the
transmitter and remove. Place aside for use later. Because of the volume of cables and wires it is better to
be organized in the beginning. It will help you during the assembly phase. Disconnect the remaining cables
and wires from their mating connectors and put aside for later use. You will have to cut some cable
harnesses and ties to ensure all cables are removed.
6. Disconnect the main air hose from the Tube and Cavity apparatus. Disconnect the main air hose
from the blower and remove. Make sure the blower motor power cord is disconnected from the junction
box and any other wires have been removed from the blower assembly. Unbolt and remove the blower
from the transmitter. Set aside out of the way of your workspace.
7. Disconnect main vent hose “Smoke Stack” from the Tube and Cavity apparatus, disconnect and
remove main vent hose from the Airflow Switch Connector Temperature Sensor and ventilation bracket
located above the tube and cavity on the top of the cabinet. Disconnect the Output Directional Coupler
from the main output line connector. Disconnect the output filters from the Tube and Cavity apparatus.
Remove both the Output Filters and Output Directional Coupler. Disconnect the Output Directional
Coupler and Output Filters from each other. Set both aside out of the way of your workspace.