Phx SD Manual 13

Step 2. At this point you have assembled the Pedestal/
Column and Base Assembly, and will now proceed to
the grill head itself, (carton 1.)
With the grill head still in its box, cut down all (4) cor-
ners of the box to expose the grill head. Remove and
set the grill Lid aside. Remove the Control Panel inter
pack, side shelf, grease bucket, and cooking grid which
are packed inside the grill head. Last, remove the “V”
shaped stainless drip pan from the bottom of the grill
head. Remove the grill head being very careful not to
damage the Venturi Tubes or Ignitor Insulator protrud-
ing from the bottom.
On a protective sheet of cardboard, stand the grill head
on its side and remove the two (2) wing nuts holding
the burner in place. Remove the Burner/Venturi assem-
bly from the unit. It will be reinstalled later and secured
with the two (2) wing nuts.
Step 3. Fasten Grill Pit To Column
NOTE: Before proceeding further remove the protective
white film from the outside of the lower pit assembly
and the upper portion of the column.
Set the grill pit onto the top of the column and align the
four (4) pit mounting holes to the matching holes in the
column lip. Install (4) 1/4 x 20 x 3/4 inch hex bolts from
the top and install and tighten (4) 1/4 inch KEP nuts.
(Fig. 4)
Bolt In This
Order
Back of Grill Bottom
BOLT
KEP Nut
Lip
Fig. 4
Sept 4. Attach Control Panel
Unpack the assembled control panel. Propane models
have the Hose/Regulator preassembled at the valve.
Remove the (2) 3/4" x 1/4" x 20 hex bolts and lock
washers that are preinstalled in the panel. They will be
REUSED.
Standing in front of the grill, prepare to install the con-
trol panel by first hanging the panel onto the (2) thread
studs protruding from the top of the column. Fig. 5
Install the (2) decorative acorn nuts which are packed
with the control panel knobs, etc. (Do Not Over Tight-
en). Next, swing the panel up to the front of the pit and
align the two sets of holes (Fig. 5). From inside the pit,
attach the control panel with the previous removed 3/4"
x 1/4" x 20 hex bolts and lock washers. Connect the
ignitor wire to the ceramic electrode beneath the grill.
Install the battery (+) side down and install the ignitor
button by pushing firmly and turning clockwise.
Install the (2) control panel knobs.
Sept 5. Install Back Brace
Locate the small back brace panel and remove the pro-
tective film. Remove the preinstalled 3/4" x 1/4" 20 hex
bolts and lock washers. Place back brace at the rear of
the unit on top the column.
Align the two holes in the brace to the two holes in the
rear of the pit. From inside the pit fasten the brace with
the previously removed 3/4" x 1/4" x 20 hex bolts and
washers.
Step 6. Reinstall Burner
Reinstall the burner/venture assembly into the grill pit
making sure the venture tubes fit over the valve orifices
1/4" to 1/2" as shown below (Fig 6). Gas exits the ori-
fices and enter the venture tubes where it mixes with
air coming in from the side of the air shutters. The prop-
er mixture of air and gas produces the desired blue
flame at the burner.
Control Panel
Valve
Air Shutter
Valve Orifice
Venturi Tube
Warning! Always check the alignment of the orifice and
the venture whenever the grill has been moved. Make
sure that the orifice fits into the venture tube 1/4" to
1/2" . Failure to make this connection may cause fire
and result in serious body injury or damage to your grill.
The threaded burner posts go through the matching
holes in the pit bottom. Make sure the (2) wing nuts
are installed from underneath onto the threaded
studs.
Fig. 6
10
Acorn
Nut
3/4 x 1/4 x 20
Bolt Through
Bottom
Pit
Fig. 5