Specifications

ManualsBrandsPhilips ManualsTV42PF5521D/12

Published by MW 0670 BG CD Customer Service Printed in the Netherlands Subject to modification EN 3122 785 16381

retrieval system or transmitted, in any form or by any means, electronic,

mechanical, photocopying, or otherwise without the prior permission of Philips.

Colour Television Module

SDI PDP 2K6

S42SD-YD09 (42-inch SD, v5)

S42AX-YD02 (42-inch HD, w1)

S50HW-YD01 (50-inch HD, w1)

S63HW-XD05 (63-inch HD, v4)

Contents Page

1. Technical Specifications, Connections, and Chassis

Overview 2

2. Safety Instructions, Warnings, and Notes 9

3. Directions For Use 10

4. Mechanical Instructions 11

5. Service Modes, Error Codes, and Fault Finding 21

6. Block Diagrams, Test Point Overview, and

Waveforms 56

7. Circuit Diagrams and PWB Layouts 62

8. Alignments 62

9. Circuit Descriptions, Abbreviation List, and IC Data

Sheets 79

10. Spare Parts List 80

11. Revision List 81

Summary of content (81 pages)

PAGE 1
Colour Television Module SDI PDP 2K6 S42SD-YD09 (42-inch SD, v5) S42AX-YD02 (42-inch HD, w1) S50HW-YD01 (50-inch HD, w1) S63HW-XD05 (63-inch HD, v4) Contents Page 1. Technical Specifications, Connections, and Chassis Overview 2 2. Safety Instructions, Warnings, and Notes 9 3. Directions For Use 10 4. Mechanical Instructions 11 5. Service Modes, Error Codes, and Fault Finding 21 6. Block Diagrams, Test Point Overview, and Waveforms 56 7. Circuit Diagrams and PWB Layouts 62 8. Alignments 62 9.
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EN 2 1. SDI PDP 2K6 Technical Specifications, Connections, and Chassis Overview 1. Technical Specifications, Connections, and Chassis Overview 1.1.1 Index of this chapter: 1.1 PDP Overviews 1.2 Serial Numbers 1.3 Chassis Overviews 42" SD v5 Notes: • Figures can deviate due to the different model executions. • Specifications are indicative (subject to change). 1.
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Technical Specifications, Connections, and Chassis Overview 1.1.2 42" HD w1 1.1.3 SDI PDP 2K6 1. 50" HD w1 G_16380_005.eps 190606 G_16380_003.eps 190606 Figure 1-3 Rear view of plasma panel (42” HD w1) Figure 1-5 Rear view of plasma panel (50” HD w1) G_16380_004.eps 190606 Figure 1-4 Location of mounting screws (42” HD w1) NOTE: screw torque 9.5 ± 0.5 kgf.cm EN 3 G_16380_006.eps 190606 Figure 1-6 Location of mounting screws (50” HD w1) NOTE: screw torque 9.5 ± 0.5 kgf.
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EN 4 1.1.4 1. Technical Specifications, Connections, and Chassis Overview SDI PDP 2K6 1.2 63" HD v4 Serial Numbers }G zGuUG G_16380_007.eps 190606 G_16380_035.eps 121006 Figure 1-7 Rear view of plasma panel (63” HD v4) Figure 1-9 Location of the serial number C 001 A 5 1 03 A 0 0 0 1 Serial No : 0001~9999 Shift : A = Day, B = Afternoon, C = Night Day: 01 ~ 31 Month : 1 ~ C (Oct = A, Nov = B, Dec = C) Year : G_16380_036.
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Technical Specifications, Connections, and Chassis Overview 1.3 Chassis Overviews 1.3.1 42” SD v5 SDI PDP 2K6 1. EN 5 ^G X X\G [G ZG X] Y \G XZG _G XW ] XY XX Figure 1-11 PWB location (42” SD v5) Table 1-3 PWB overview (42” SD v5) No.
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EN 6 1.3.2 1. Technical Specifications, Connections, and Chassis Overview SDI PDP 2K6 42” HD w1 ^G X X] X\G ZG [G Y XZ ] \G XY XW _G XX Figure 1-12 PWB location (42” HD w1) Table 1-4 PWB overview (42” HD w1) No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Location SMPS LOGIC-MAIN Board X-MAIN Driving Board Y-MAIN Driving Board LOGIC E BUFFER Board LOGIC F BUFFER Board Y-BUFFER Board LOGIC + Y-MAIN LOGIC + X-MAIN LOGIC + LOGIC BUF(E) LOGIC + LOGIC BUF(F) LOGIC BUF(E) + LOG.
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Technical Specifications, Connections, and Chassis Overview 1.3.3 SDI PDP 2K6 1. EN 7 50” HD w1 YW X` _G X [G ZG X_ Y `G \G X^ XY XW XZ X[ ] X\G X] ^G XX G_16380_011.eps 190606 Figure 1-13 PWB location (50” HD w5) Table 1-5 PWB overview (50” HD w1) No.
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EN 8 1.3.4 1. Technical Specifications, Connections, and Chassis Overview SDI PDP 2K6 63” HD v4 Y]G Y\ YZG _G XW YYG X]G YW X X\ [G ZG YXG `G X` Y Y[G XX X[ XYG \G X^ X_ ] XZ ^G G_16380_037.eps 121006 Figure 1-14 PWB location (63” HD v4) Table 1-6 PWB overview (50” HD w1) No.
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Safety Instructions, Warnings, and Notes SDI PDP 2K6 2. EN 9 2. Safety Instructions, Warnings, and Notes Index of this chapter: 2.1 Handling Precautions 2.2 Safety Precautions 2.3 Notes Notes: • Only authorised persons should perform servicing of this module. • When using/handling this unit, pay special attention to the PDP Module: it should not be enforced into any other way then next rules, warnings, and/or cautions.
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EN 10 • • • • • 3. SDI PDP 2K6 Directions For Use While the main power is “on”, do not touch any parts or circuits other than the ones specified. The high voltage Power Supply block within the PDP module has a floating ground. If any connection other than the one specified is made between the measuring equipment and the high voltage power supply block, it can result in electric shock or activation of the leakage-detection circuit breaker.
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Mechanical Instructions SDI PDP 2K6 4. EN 11 4. Mechanical Instructions Index of this chapter: 4.1 Dis-assembling / Re-assembling 4.1.1 Flexible Printed Circuit of Y-Buffer (Upper and Lower) 4.1.2 Flat Cable Connector of X-main Board 4.1.3 FFC and TCP from Connector 4.1.4 Exchange of LBE and LBF board - 42” SD v5 4.1.5 Exchange of LBE and LBF board - 42” HD w1 4.1.6 Exchange of LBE, LBF and LBG board - 50” HD w1 4.1.7 Exchange of LB-E, LB-F and LB-G board - 63” HD v4 4.1.
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EN 12 4.1.2 4. SDI PDP 2K6 Mechanical Instructions Flat Cable Connector of X-main Board • • Dis-assembly: 1. Pull out the clamp of connector. 2. Pull Flat cable out press down lightly. 3. Turn the Flat Cable reversely. Re-assembly: Put the Flat Cable into the connector press down lightly until you hear a “Click“. G_16380_014.eps 190606 Figure 4-3 Dis-assembly FCC of X-main board G_16380_015.
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Mechanical Instructions 4.1.3 SDI PDP 2K6 4. EN 13 FFC and TCP from Connector • • Dis-assembling of TCP: 1. Open the clamp carefully. 2. Pull the TCP out from its connector. Re-assembling of TCP: 1. Put the TCP into the connector carefully 2. Close the clamp completely, until you hear a “Click”. Notes: • Checking whether the foreign material is on the connector inside before assembling of TCP. • Be careful, do not damage the board by ESD during handling of TCP. G_16380_016.
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EN 14 4.1.4 4. SDI PDP 2K6 Mechanical Instructions 6. Clean the connectors. 7. Re-connect the TCP, FFC, and the power cable to the connectors. 8. Re-assemble the TCP heat sink. Use the screw mounting order 2-3-1. Exchange of LBE and LBF board - 42” SD v5 1. Remove the screws in order of 1-3-2 from the heatsink and remove the heatsink (“Photos 1 & 3”) 2. Remove the TPC, FFC, and the power cable from the connectors. 3. Remove all the screws from the defective board (“Photo 2”). 4.
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Mechanical Instructions 4.1.5 4. EN 15 6. Clean the connectors. 7. Re-connect the TCP, FFC, and power cable to the connectors. 8. Re-assemble the TCP heat sink. Use the screw mounting order 2-1-3. Exchange of LBE and LBF board - 42” HD w1 1. Remove the screws in order of 1-3-2 from the heatsink and remove the heatsink (“Photos 1 & 3”). 2. Remove the TPC, FFC, and power cable from the connectors. 3. Remove all the screws from the defective board. 4. Remove the defective board. 5.
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EN 16 4.1.6 4. SDI PDP 2K6 Mechanical Instructions Exchange of LBE, LBF and LBG board - 50” HD w1 1. Remove the screws in order of 2-3-1-4 from the heatsink and remove the heatsink (“Photo 3”). 2. Remove the TPC, FFC, and power cable from the connectors. 3. Remove all the screws from the defective board. 4. Remove the defective board. 5. Replace the new board and then screw tightly. 1 2 6. Clean the connectors. 7. Re-connect the TCP, FFC, and power cable to the connectors. 8.
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Mechanical Instructions 4.1.7 SDI PDP 2K6 4. EN 17 3. Remove the fixation screws [5] from the TPC heatsinks of the defective board. 4. Unplug the TPC, FFC, and power cable(s) from the connectors [6]. 5. Remove the fixation screws from the defective board [7]. 6. Remove the defective board. 7. Replace the new board and then screw tightly. 8. Clean the connectors. 9. Re-connect the TCP, FFC, and power cable to the connectors. 10. Re-assemble the TCP heat sinks.
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EN 18 4.1.8 4. SDI PDP 2K6 Mechanical Instructions Exchange YB and YM board - 42” SD v5 1. Unplug all of the FPC connectors of Y-Buffer. See “Photo 1”. 2. Unplug connectors CN5001 and CN5008 from YMain. See “Photo 2”. 3. Loosen all the screws of Y-Buffer and Y-Main. See “Photo 3”. 4. Remove the board from the chassis. 5. Unplug connectors CN5003, CN5004 and CN5005 between Y-Buffer and Y-Main. 6. 7. 8. 9. 10. 11. 12. 13. Remove Y-Buffer from Y-main. Replace the defective board.
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Mechanical Instructions 4.1.10 Exchange YBU, YBL and YM board - 50” HD w1 1. Unplug all of the FPC connectors of YBU (Y-Buffer upper) and YBL (Y-Buffer lower). See “Photo 1”. 2. Unplug the connector CN5412 between YBU and YBL. 3. Loosen all the screws of YBU, YBL, and Y-Main. 4. Remove the board from the chassis. 5. Remove the YBL and YBU from Y-main. 6. Replace the defective board. SDI PDP 2K6 4. EN 19 7. 8. 9. 10. 11. Re-assemble the YBU and YBL to the Y-Main.
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EN 20 4. SDI PDP 2K6 Mechanical Instructions 4.1.11 Exchange YBU, YBL and YM board - 63” HD v4 1. Unplug power connector CN5010 and signal connector CN5002 from Y-Main. See “Photo 1”. 2. Unplug all FPC connectors of YBU (Y-Buffer upper) and YBL (Y-Buffer lower). See “Photo 1”. 3. Open the connectors CN5001/CN5406 between YM and YBU, and CN5000/CN5506 between YM and YBL. 4. Loosen all the screws of YBU, YBL, and Y-Main. 5. Remove the boards from the chassis. 6.
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Service Modes, Error Codes, and Fault Finding SDI PDP 2K6 5. Service Modes, Error Codes, and Fault Finding Index of this chapter: 5.1 Repair Tools 5.1.1 ComPair 5.1.2 Other Service Tools 5.2 Fault Finding 5.2.1 Possible Scenarios 5.2.2 Faulty Power Supply 5.2.3 No Display 5.2.4 Abnormal display 5.2.5 Horizontal line or block open 5.2.6 Address open 5.2.7 Address short 5.2.8 Criteria for Panel Replacement, due to Defective Panel Cells 5.2.9 Overview 5.3 Defect Description Form 5.1 Repair Tools 5.1.
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EN 22 5. SDI PDP 2K6 5.2 Fault Finding 5.2.1 Possible Scenarios Service Modes, Error Codes, and Fault Finding First check complete TV set. Fault Symptom? Power Supply is working ? No Check if LVDS from SSB board is OK. Use LVDS Tool when possible. Go to “Power Supply Check” & repair scenario with Philips application or PDP as stand alone check. Output of SSB is OK? No Power supply is not working. No voltage output. SDI repair Scenario. Fault finding: Display fault.
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Service Modes, Error Codes, and Fault Finding SDI PDP 2K6 5. First check complete TV set. Fault Symptom? No Voltage output Operating Voltages don´t exist Go to “Power Supply Check” flowchart (version dependent) Operating Voltages exist, but No Display Some horizontal or Vertical Lines don´t exist on the Display.
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EN 24 5.2.2 5. Service Modes, Error Codes, and Fault Finding SDI PDP 2K6 Faulty Power Supply NO Reconnect it AC Input Check CN8001/2pin Connect [220V ac] YES Check 1 SMPS O NO SMPS Voltage check D5V: 5V Check LED 8001,8002 Vs: 207V Check Green Va: 65V Check Vset: 201V Check Vscan: -190V Check Ve: 110V Check Vcc: 15V Check D3V3: 3.3V Check 5Vstandby: 5.2V Check Fuse 8001/8002/8005/8007 Replace SMPS G_16380_123.
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Service Modes, Error Codes, and Fault Finding AC Input SDI PDP 2K6 NO 5. EN 25 Reconnect it Check CN8001/2pin Connect [ 220Vac] YES SMPS Voltage check Check NO D5V: 5V Check LED 8001,8002 Vs: 195V Check Green Va: O SMPS 1 65V Check Vset: 190V Check Vscan: -190V Check Ve: 110V Check Vcc: 15V Check D3V3: 3.3V Check 5Vstandby: 5.2V Check Fuse 8001/8002/8005/8007 Replace SMPS G_16380_124.
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EN 26 5. SDI PDP 2K6 Service Modes, Error Codes, and Fault Finding NO AC Input Reconnect it 220Vac or 110Vac Check CN1308 Connect [ 220Vac] YES SMPS Voltage check NO Check 1 SMPS O LED 8001,8002 D5V: 5V Check Vs: 202V Check Va: Check 65V Vset: 190V Green Check Vscan: -190V Check Ve: 115V Check Vcc: 15V Check D3V3: 3.3V Check 5Vstandby:59V Check Fuse F8001/8002/8005/8007 Replace SMPS G_16380_125.
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Service Modes, Error Codes, and Fault Finding SDI PDP 2K6 5. NO Ac Input Reconnect it 230Vac or 120Vac Check CN801 Connect [ 220Vac] YES SMPS Voltage check NO ྙSMPS D5.3V;5Vsw Check Vs ; 184V Check Va ; 72V Check Vset; 178V Check Vscan; -160V Check Ve; 88V Check Vg; 15V Check D3V3; 8V6 Check 12Vssb;·Vsnd [Note] Check 5Vstb; Do not Vs voltage occurrence Check Fuse ( F8101) if there is no Vs _On signalG Replace SMPS G_16380_040.
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EN 28 5.2.3 5. SDI PDP 2K6 Service Modes, Error Codes, and Fault Finding No Display (operating voltage present, but an image doesn’t exist on Screen) No Display is related with Y-MAIN, X-MAIN, Logic Main and so on. This page shows you how to check the boards, and the following pages show you how to find the defective board. No Display Logic Main [42”SD: LED 2000 blinks; 42”HD and 50”HD: LED 2011 blinks 63”HD: LED 2002 blinks] Y – Main X – Main Y – Buffer Broken panel G_16380_127.
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Service Modes, Error Codes, and Fault Finding SDI PDP 2K6 5.
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EN 30 5. SDI PDP 2K6 Service Modes, Error Codes, and Fault Finding Check ྙ LVDS Cable ྚ LED 2010;Green Logic-main NO Replace Logic Board ྛ Fuse F2000, F2001 ྜ CN2026 Cable YES NO Replace Logic Board Y-main YES Check ྙ F5001 for Vdd (5V) ྚ F5004 for Vcc (15V) Fuse OPEN Replace Y-Board ྛ F5003 for Vs(200V) Short SHORT Check ྙ Q5009 ~ Q5021G FET,IGBT Replace Y-Board Open G_16380_129a.
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Service Modes, Error Codes, and Fault Finding SDI PDP 2K6 5. EN 31 TGjGwG vyG Vs fuse (F5003) – OK (0.x ~ x.x ohm) Vs fuse (F5003) – OPEN (x.x Mohm) vyG 15V fuse (F5004) – OK (0.x ~ x.x ohm) 15V fuse (F5004) – OPEN (x.x Mohm) vyG 5V fuse (F5001) – OK (0.x ~ x.x ohm) 5V fuse (F5001) – OPEN (x.x Mohm) G_16380_129b.
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EN 32 5. SDI PDP 2K6 Service Modes, Error Codes, and Fault Finding vyG Vscan fuse (F5006) – OK (0.x ~ x.x ohm) Vscan fuse (F5006) – OPEN (x.x Mohm) pni{SGml{GjGwG G G FET,IGBT (contain the inner diode) [Ys, Yg, Ypn, Yscan, Yfr, Yrr, Xs, Xg, Xe) OK OK (0.3 ~ 0.9 V) ShortG / Short (0.000 ~ 0.00x V) G OK IGBT (do not contain the inner diode) (Yr, Yf, Xr, Xf) OK (xx.x kohm) Short / Short (x.
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Service Modes, Error Codes, and Fault Finding SDI PDP 2K6 5. EN 33 X-main YES Check ྙ F4004 for Vdd (5V) ྚ F4001 for Vcc (15V) OPEN Fuse Replace X-B’d ྛ F4002 for Vs (200V) SHORT Check SHORT ྙ Q4002,3 FET,IGBT Replace X-B’d ྚ Q4011 ~ Q4016 OPEN Measure Resistance Y-BUFFER SHORT Replace Y-BUFFER OUTH&OUTL Short? OPEN Replace PDP Panel TGjGwG G_16380_129d.eps 190606 Figure 5-18 Fault symptom: “No Display”, 42” HD w1 4/7 vyG Vs fuse (F4003) – OK (0.x ~ x.
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EN 34 5. SDI PDP 2K6 Service Modes, Error Codes, and Fault Finding vyG Ve fuse (F4005) – OK (0.x ~ x.x ohm) Vs fuse (F4005) – OPEN (x.x Mohm) vyG 15V fuse (F4001) – OK (0.x ~ x.x ohm) Vs fuse (F4001) – OPEN (x.x Mohm) vyG 5V fuse (F4004) – OK (0.x ~ x.x ohm) 5V fuse (F4004) – OPEN (x.x Mohm) G_16380_129f.
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Service Modes, Error Codes, and Fault Finding SDI PDP 2K6 TGjGwG OUTL<–>OUTH – OK (x.x Mohm) OUTL<–>OUTH –Short (x.x ohm) G_16380_129g.
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EN 36 5. SDI PDP 2K6 Service Modes, Error Codes, and Fault Finding Y- main Check Point OR Vs fuse (F5003) – OK (0.x ~ x.x ohm) Vs fuse (F5003) – OPEN (x.x Mohm) OR 15V fuse (F5000) – OK (0.x ~ x.x ohm) 15V fuse (F5000) – OPEN (x.x Mohm) OR 5V fuse (F5001) – OK (0.x ~ x.x ohm) 5V fuse (F5001) – OPEN (x.x Mohm) G_16380_130a.eps 190606 Figure 5-23 Fault symptom: “No Display”, 50” HD w1 2/6 pni{SGml{GjGwG G OK FET [Ys, Yg, Ypn, Yscan, Yfr, Yrr, Xs, Xg, Xe) OK (0.3 ~ 0.
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Service Modes, Error Codes, and Fault Finding SDI PDP 2K6 5. EN 37 X-main YES Check F4001 F4000 OPEN Fuse Replace X-Board F4003 SHORT Check U4001(IPM) SHORT Replace X-Board FET,IPM U4002(IPM) Q4000 ~ Q4001 OPEN SHORT Y-BUFFER Replace Y-Buffer Measure Resistance OPEN OUTH&OUTL Short? Panel Replace Y-Buffer G_16380_130c.
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EN 38 5. SDI PDP 2K6 Service Modes, Error Codes, and Fault Finding X- main Check Point OR Vs fuse (F4003) – OK (0.x ~ x.x ohm) Vs fuse (F4003) – OPEN (x.x Mohm) OR 15V fuse (F4000) – OK (0.x ~ x.x ohm) Vs fuse (F4000) – OPEN (x.x Mohm) OR 5V fuse (F4001) – OK (0.x ~ x.x ohm) Vs fuse (F4001) – OPEN (x.x Mohm) G_16380_130d.eps 190606 Figure 5-26 Fault symptom: “No Display”, 50” HD w1 5/6 TGjGwG OUTL<–>OUTH – OK (x.x Mohm) OUTL<–>OUTH –Short (x.x ohm) G_16380_130e.
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Service Modes, Error Codes, and Fault Finding SDI PDP 2K6 5. EN 39 Check ྙ LVDS Cable ྚ LED 2000;Green NO Logic-main Replace Logic B’d ྛ Fuse F2000, F2002 ྜ CN8003 Cable LED2002 Blinks YES Check NO Replace Y-B’d Y-main F5000 F5001 F5002 YES F5004 OPEN Fuse Check Replace Y-B’d Short U5000(IPM) U5001(IPM) U5002(IPM) SHORT FET,IPM Replace Y-B’d Q5002 Q5022~25 Open Q5030~33, Q5036,38 Q5042~45 Figure 5-28 Fault symptom: “No Display”, 63” HD v4 1/6 G_16380_043.
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EN 40 5. SDI PDP 2K6 Service Modes, Error Codes, and Fault Finding G G G hVzGtGyGXUWG GGGGGG TGjGwG G G G vyG Vs fuse (F5002) – OK (0.x ~ x.x ohm) Vs fuse (F5002) – OPEN (x.x Mohm) vyG Vs fuse (F5004) – OK (0.x ~ x.x ohm) Vs fuse (F5004) – OPEN (x.x Mohm) vyG 15V fuse (F5001) – OK (0.x ~ x.x ohm) 5V fuse (F5000) – OK (0.x ~ x.x ohm) X\}GGOm\WWXPG–GvwluGOUGtP 5V fuse (F5000) – OPEN (x.x Mohm) G_16380_044.
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Service Modes, Error Codes, and Fault Finding SDI PDP 2K6 5. EN 41 ml{SpwtGjGwG G OK FET [Ys, Yg, Ypn, Yscan, Yfr, Yrr, Xs, Xg, Xe) ShortG OK (0.3 ~ 0.9 V) OK IPM OK (X.X Mohm) / Short (0.000 ~ 0.00x V) Short / Short (0.000 ~ 0.00x ohm) G_16380_045.
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EN 42 5. SDI PDP 2K6 Service Modes, Error Codes, and Fault Finding Check X-main F4000 F4001 YES F4003 OPEN Fuse Replace X-B’d SHORT Check U4003(IPM) U4005(IPM) SHORT FET,IPM Replace X-B’d U4006(IPM) Q4002, Q4003 OPEN SHORT Y-BUFFER Replace Y-buffer Measure Resistance OPEN OUTH&OUTL Short? Panel Replace Y-buffer G_16380_046.
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Service Modes, Error Codes, and Fault Finding SDI PDP 2K6 5. EN 43 TGjGwG vyG Vs fuse (F4003) – OK (0.x ~ x.x ohm) Vs fuse (F4003) – OPEN (x.x Mohm) vyG 15V fuse (F4001) – OK (0.x ~ x.x ohm) 15V fuse (F4001) – OPEN (x.x Mohm) vyG 5V fuse (F4000) – OK (0.x ~ x.x ohm) Vs fuse (F4000) – OPEN (x.x Mohm) G_16380_047.
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EN 44 5. SDI PDP 2K6 Service Modes, Error Codes, and Fault Finding TGjGwG OUTL<–>OUTH – OK (x.x Mohm) OUTL<–>OUTH –Short (x.x ohm) G_16380_048.eps 161006 Figure 5-33 Fault symptom: “No Display”, 63” HD v4 6/6 5.2.4 Abnormal display (Abnormal Image is on Screen (except abnormality in Sustain or Address) -> Abnormal Display is related with Y-MAIN, X-MAIN, Logic Main, Y-buffer and so on.
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Service Modes, Error Codes, and Fault Finding SDI PDP 2K6 5. Y-main Check Open F5001 F5003 Fuse Replace Y-Board open? Shor t Check Q5008 Shor t FET Replace Y-Board Q5009 Q5010 Open Q5013 Short? X-main Check F4000 F4003 Open Fuse Replace X-Board open? Shor t Check Shor t Q4010 Q4011 FET Replace X-Board Q4012 Q4015 Open Short? Shor t Measure Resistance Y-buffer Replace Y-buffer OUTH & OUTL Open Short? G_16380_132.
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EN 46 5. Service Modes, Error Codes, and Fault Finding SDI PDP 2K6 Y-main Check F5001 for Vdd (5V) F5004 for Vcc (15V) OPEN Fuse Replace Y-Board F5003 for Vs(200V) SHORT Check SHORT Q5009 ~ Q5021 FET,IGBT Replace Y-Board OPEN X-main Check F4004 for Vdd (5V) F4001 for Vcc (15V) OPEN Fuse Replace X-Board F4002 for Vs(200V) SHORT Check FET,IGBT Q4002,3 SHORT Replace X-Board Q4011 ~ Q4016 OPEN Y-BUFFER SHORT Replace Y-BUFFER OPEN G_16380_133.
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Service Modes, Error Codes, and Fault Finding SDI PDP 2K6 Y-main Check F5001 F5000 OPEN Fuse Replace Y-B’d F5003 SHORT Check U5009(IPM) SHORT FET,IPM Replace Y-B’d U5010(IPM) Q5002~7 OPEN Q5009 Q5012,13, Q5027~30 X-main Check F4001 F4000 OPEN Fuse Replace X-B’d F4003 SHORT Check U4001(IPM) SHORT FET,IPM Replace X-B’d U4002(IPM) Q4000 ~ Q4001 OPEN SHORT Y-BUFFER Replace Y-Buffer Measure Resistance OUTH&OUTL OPEN Short? G_16380_134.
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EN 48 5.
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Service Modes, Error Codes, and Fault Finding SDI PDP 2K6 5. [Logic Main] LED 2002 Blinks (Motion of Vsync) Regular Logic main Abnormal Normal State Replace board G_16380_050.eps 171006 Figure 5-42 Fault symptom: “Abnormal Display” 63” HD v4 2/2 5.2.
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EN 50 5.2.6 5. Service Modes, Error Codes, and Fault Finding SDI PDP 2K6 Address open (some vertical lines don’t exist on screen) -> Address Open is related with Logic Main, Logic Buffer, FFC, TCP and so on. This page shows you how to check the boards, and the following pages show you how to find the defective board. Address Open Line Open Data Block Open TCP Block Open [ Logic Main/FFC ] [ Logic Buffer ] Changing some parts Changing necessary Parts (E/F) G_16380_140.
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Service Modes, Error Codes, and Fault Finding 5.2.7 SDI PDP 2K6 5. EN 51 Address short (some vertical lines appear to be linked on screen) -> Address Short is related with Logic Main, Logic Buffer, FFC, TCP and so on. This page shows you how to check the boards, and the following pages show you how to find the defective board. Address Short Line Short Data Block Short [ Logic Main/FFC ] [ Logic Buffer ] Changing some parts Changing necessary Parts (E/F) G_16380_144.
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EN 52 5.2.8 5. Service Modes, Error Codes, and Fault Finding SDI PDP 2K6 Criteria for Panel Replacement, due to Defective Panel Cells W H/8 B- Zone H 3H/4 A- Zone H/8 W/2 W/4 W/4 G_16380_508.
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Service Modes, Error Codes, and Fault Finding Specification Item Number of cell defects Non-lighting Zone A: 4 and less cell defect Zone B: 8 and less Nonextinguishing cell defect Zone B: 1 and less Zone A: 0 defect Zone B: 1 and less Cell defect Adjacent cell defect Total cell defects Distance between cell defects Zone A: 0 Flickering cell High Intensity SDI PDP 2K6 Regardless of A and B zone, Zone A: 0 1 Cell Defect in an area of 50mm*50mm Zone B: 1 and less (Only Red & Blue) Zone A:
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EN 54 5. Service Modes, Error Codes, and Fault Finding SDI PDP 2K6 H/4 A- Zone H/2 B- Zone H/4 W/2 W/4 G_16380_051.
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Service Modes, Error Codes, and Fault Finding 5. EN 55 Defect Description Form This form must be used by the workshops for warranty claims: DDF FLAT TV (panels & boards) version 1.1 Date last modified: 08/03/2005 To be filled in by WORKSHOP / WORK CENTER Philips Country: Type nr./Model nr. set Serial nr. set LCD & Plasma Customer Account nr.: Type nr. display DEFECT DESCRIPTION Serial nr. display FORM Job sheet nr.
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EN 56 6. SDI PDP 2K6 Block Diagrams, Test Point Overview, and Waveforms 6. Block Diagrams, Test Point Overview, and Waveforms 6.3.2 6.3.3 6.3.4 6.3.5 6.3.6 Index of this chapter: 6.1 Block Diagram for Drive Circuits 6.2 Block Diagram for Logic Circuit 6.3 PSU 6.3.1 PSU Layout, Display Types 42" SD v5, 42" HD w1, and 50" HD w1 6.
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Block Diagrams, Test Point Overview, and Waveforms 6.2 SDI PDP 2K6 Block Diagram for Logic Circuit Lo g ic M ain Blo ck D iag ram LVDS INPUT ( CL OCK R,G,B Data V, H Sync. DE) I2C Interfac e Signal ASIC SPS -S101 X, Y FET Control TCP CLK, DATA Control 128 M 128K DDR 128M 128K DDR G_16380_222.eps 190606 Figure 6-3 Block diagram (42" SD v5) Logic Main Block Diagram LVDS Input (Clock RGB data V-H-sync.
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EN 58 6. SDI PDP 2K6 Block Diagrams, Test Point Overview, and Waveforms 6.3 PSU 6.3.1 PSU Layout, Display Types 42" SD v5, 42" HD w1, and 50" HD w1 G_16380_225.
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Block Diagrams, Test Point Overview, and Waveforms 6.3.2 SDI PDP 2K6 6. EN 59 PSU Layout, Display Type 63" HD v4 Package 1, Main Supply G_16380_053.
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EN 60 6. SDI PDP 2K6 Block Diagrams, Test Point Overview, and Waveforms G_16380_054.
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Block Diagrams, Test Point Overview, and Waveforms 6.3.3 SDI PDP 2K6 Voltage Level Overview 42" SD v5 Table 6-1 Voltage level overview (also refer to the sticker on the rear side of the panel) No Output voltage (V) Voltage Setting (Normal Load) Output Voltage Range 1 VS 207 V ± 1 % 195 V ~ 215 V 2 VA 65 V ± 1.5 % 50 V ~ 70 V 3 VE 110 V ± 1.5 % 70 V ~ 110 V 4 VSET 201 V ± 1.5 % 180 V ~ 210 V 5 VSCAN -190 V ± 1.
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EN 62 7. SDI PDP 2K6 Circuit Diagrams and PWB Layouts 7. Circuit Diagrams and PWB Layouts Not applicable. 8. Alignments Index of this chapter: 8.1 Power Supply Voltages 8.2 Waveform Alignments 42” SD v5 8.3 Waveform Alignments 42” HD w1 8.4 Waveform Alignments 50” HD w1 8.5 Waveform Alignments 63” HD v4 Note: • Figures can deviate due to the different model executions. Important: Remove all non-default jumpers and reset all DIP switches, after the repair! 8.1 Power Supply Voltages 8.1.
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Alignments 8.1.2 SDI PDP 2K6 8. EN 63 Location of potentiometers and test points on the PSU of 63” HD v4 Ve Vs Va Vset 5V Vscan 3.4V G_16380_058.eps 171006 Figure 8-2 Location of potentiometers on the PSU of 63” HD v4 Va RTN Vs Vscan Vset Ve RTN G_16380_059.
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EN 64 8.1.3 8. SDI PDP 2K6 Alignments Adjustment Power Supply Voltages 42" SD v5 Table 8-1 Adjustment voltage level overview (also refer to the sticker on the rear side of the panel) No Output voltage (V) Voltage Setting (Normal Load) Output Voltage Range 1 VS 207 V ± 1 % 195 V ~ 215 V 2 VA 65 V ± 1.5 % 50 V ~ 70 V 3 VE 110 V ± 1.5 % 70 V ~ 110 V 4 VSET 201 V ± 1.5 % 180 V ~ 210 V 5 VSCAN -190 V ± 1.5 % -190 V ~ -170 V 6 VSB 5V±5% Fixed 7 VG 15 V ± 5 % Fixed 8 D5VL 5.
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Alignments SDI PDP 2K6 Y-main 8. X-main Vs [F500 3] Vset [R 5035] Vs [F4002] Ve [L4017] Vscan [R5015] Vcc [F5001] Vcc [F4000] G_16380_502.eps 190606 Figure 8-5 Location of the test points for the supply voltages - 42” SD v5 8.1.4 Adjustment Power Supply Voltages 42" HD w1 Table 8-2 Adjustment voltage level overview (also refer to the sticker on the rear side of the panel) No Output voltage (V) Voltage Setting (Normal Load) Output Voltage Range 1 VS 200 V ± 1.
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EN 66 8. Alignments SDI PDP 2K6 Vs Vset Vs Vscan Ve Vcc Vcc D5V D3V3 D5V Va G_16380_503.
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Alignments SDI PDP 2K6 8. EN 67 Drive board’s voltage check point Y- main Voltage Check Point YM YM YM Vs (200V) – F5003 YM Vsch (-70V) – Vsch TP YM 5.5V (5.5V) – F5001 Vscan (-190V) – R5081 Vset (195V) – R5048 YM Vccf (Vscan + 15V) – Vccf TP YM Vcc (15V) – F5004 Figure 8-7 Location of the test points for the supply voltages - Y-main - 42” HD w1 G_16380_504.
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EN 68 8. SDI PDP 2K6 Alignments TG}GjGwG Vs (200V) – F4003 Ve (110V) – F4005 Vcc (15V) – F4001 5.5V (5.5V) – F4004 Figure 8-8 Location of the test points for the supply voltages - X-main - 42” HD w1 8.1.5 Adjustment Power Supply Voltages 50" HD w1 Table 8-3 Adjustment voltage level overview (also refer to the sticker on the rear side of the panel) No Output voltage (V) Voltage Setting (Normal Load) Output Voltage Range 1 VS 202 V ± 1 % 190 V ~ 210 V 2 VA 65 V ± 1.
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Alignments SDI PDP 2K6 8. Vs Vset Vs Vscan Ve Vcc Vcc D5V Va D5V D3V3 G_16380_506.eps 160606 Figure 8-9 Location of the supply lines from the PSU to the boards - 50” HD w1 Y-main X-main Vset [TP] Vs [F5003] Vs [F400 3] Vcc [F5000] Vscan [TP] Vdd [F5001] Vcc [F4 000] Ve [TP] Vdd [F4001] G_16380_507.
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EN 70 8.1.6 8. Alignments SDI PDP 2K6 Adjustment Power Supply Voltages 63" HD v4 Table 8-4 Adjustment voltage level overview (also refer to the sticker on the rear side of the panel) No Output voltage (V) Voltage Setting (Normal Load) Output Voltage Range 1 Vs 184 V ± 1 % 165 V ~ 190 V 2 Va 72 V ± 1.5 % 60 V ~ 85 V 3 Ve 88 V ± 1.5 % 80 V ~ 110 V 4 Vset 178 V ± 1.5 % 160 V ~ 200 V 5 Vscan -160 V ± 1.5 % -190 V ~ -155 V 6 Vsb 5V±5% Fixed 7 Vg 15 V ± 5 % Fixed 8 D5VL 5.
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Alignments Y-main SDI PDP 2K6 8. EN 71 X-main Vs [F5002] Vs [F4003] Vset [TP] Vcc [F5000] Ve [TP] Vdd [F5001] Vcc [F4000] Vsch [TP] Vdd [F4001] G_16380_057.eps 171006 Figure 8-12 Location of the test points for the supply voltages - 63" HD v4 8.2 Waveform Alignments 42” SD v5 1. Set the pattern to Full White (put a jumper on pins 1 and 2 of CN2012 of the Logic Board). 2. Check the waveform using an Oscilloscope. • Triggering through V_TOGG of the LOGIC Board (see Figure “Logic PWB”).
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EN 72 8. SDI PDP 2K6 Alignments G_16380_401.eps 160606 Figure 8-13 Waveform adjustment (Y-Board) - 42 SD v5 mGG XWW} zGG The second point is located 100 V YWWG below and 200 sec before the first point. G_16380_402.eps 160606 Figure 8-14 Rising ramp waveform (Y-Board) - 42 SD v5 The second point is located 50 Volt above and 160 usec before the first point. X]WG zGG \W}G mGG G_16380_403.
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Alignments SDI PDP 2K6 8. EN 73 V R 5 0 0 0 a d ju s t m e n t R is in g ra m p V R 5 0 0 1 a d ju s t m e n t F a lli n g r a m p G_16380_404.eps 160606 Figure 8-16 Potentiometer locations - 42 SD v5 Jumpers Test points Figure 8-17 Logic PWB - 42 SD v5 G_16380_409.
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EN 74 8.3 8. Alignments SDI PDP 2K6 Waveform Alignments 42” HD w1 • 1. Set the pattern to Full White: • Place jumpers on: – J8902 of the PSU alarm board – J5003 and J5004 of the PSU – Pins 1 and 2 of CN2072 on the Logic Board • When the display starts showing a cycle of different patterns, push button SW2001 for at least one second. Now the display shows a continuous full white pattern. To restart the cycle of different patterns, push the button once more and wait for a few seconds. 2.
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Alignments 8.4 Waveform Alignments 50” HD w1 SDI PDP 2K6 8. EN 75 • Check the waveform by adjusting the Horizontal Division of the oscilloscope. • Check the waveform by adjusting the Horizontal Division of the oscilloscope. • Check the Reset waveform when the V_TOGG level is changed. 3. Adjust the waveform of the rising ramp with VR5001 (see Figure “Rising ramp waveform adjustment”). 4. Adjust the waveform of the falling ramp with VR5002 (see Figure “Falling ramp waveform adjustment”). 1.
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EN 76 8. SDI PDP 2K6 Alignments VR5000 Adjustment : Adjust VR5000 to set the time of Yrr (Main Reset Rising Ramp) like the picture of front page. Oscilloscope Setting : 50V / 20us VR5001 Adjustment : Adjust VR5001 to set the time of Yfr (Main Reset Falling Ramp) like the picture of front page. Oscilloscope Setting : 50V / 20us G_16380_407.eps 160606 Figure 8-21 Potentiometer locations (Y-Board) - 50 HD w1 Vtogg Jumper G_16830_408.
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Alignments 8.5 Waveform Alignments 63” HD v4 SDI PDP 2K6 8. EN 77 check the first Subfield operating waveform of one TVField. • Check the waveform by adjusting the Horizontal Division of the oscilloscope. • Check the Reset waveform when the V_TOGG level is changed. 3. Adjust the intersection point of the rising ramp with VR5000 (see Figure “Rising ramp waveform adjustment”). 4. Adjust the intersection point of the falling ramp with VR5001 (see Figure “Falling ramp waveform adjustment”). 1.
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EN 78 8. SDI PDP 2K6 Alignments VR5000 Adjustment : Adjust VR5000 to set the time of Yrr (Main Reset Rising Ramp) like the picture of the previous page. Oscilloscope Setting : 20V / 40us VR5001 Adjustment : Adjust VR5001 to set the time of Yfr (Preset) like the picture of the previous page. Oscilloscope Setting : 20V /40us G_16380_062.eps 181006 Figure 8-24 Potentiometer locations (Y-Board) - 50 HD w1 Vtogg Jumper Figure 8-25 Logic Main board - 63” HD v4 G_16830_060.
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Circuit Descriptions, Abbreviation List, and IC Data Sheets SDI PDP 2K6 9. EN 79 9. Circuit Descriptions, Abbreviation List, and IC Data Sheets Index of this chapter: 9.1 Main function of Each Assembly 9.2 Abbreviation List 9.3 IC Data Sheets 9.1 Main function of Each Assembly 9.1.1 X Main Board 9.
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EN 80 10. Spare Parts List SDI PDP 2K6 10. Spare Parts List • Notes; • Determine the SDI part / model number of the PDP. • Find the SDI part number on the actual board to be replaced. SDI part numbers begin with “LJ92”, except for the SMPS the part number begins with “LJ44”. • Find the SDI board part number in the spare parts overview. • Find the SDI part number in this overview that matches the part number that is actually on the original board.
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Revision List 11. Revision List Manual xxxx xxx xxxx.0 • First release. Manual xxxx xxx xxxx.1 • Name changed from “SDI PDP Repair Manual” to “SDI PDP 2K6”. • Model 63” HD v4 added. SDI PDP 2K6 11.