Colour Television Chassis TC8.1A CA H_17130_000.eps 240407 Contents Page 1. Technical Specifications, Connections, and Chassis Overview 2 2. Safety Instructions, Warnings, and Notes 4 3. Directions for Use 5 4. Mechanical Instructions 6 5. Service Modes, Error Codes, and Fault Finding 8 6. Block Diagrams, Test Point Overview, and Waveforms Block Diagram Mono Carrier 15 7. Circuit Diagrams and PWB Layouts Mono Carrier (A) 16 CRT Panel (B) 19 Side AV & I/O Panel (E) 21 8. Alignments 23 9.
EN 2 1. Technical Specifications, Connections, and Chassis Overview TC8.1A CA 1. Technical Specifications, Connections, and Chassis Overview 1.2 Index of this chapter: 1.1 Technical Specifications 1.2 Side and Rear Connections 1.3 Chassis Overview Side and Rear Connections Notes: • Figures can deviate due to the different set executions. • Specifications are indicative (subject to change). 1.1 Technical Specifications 1.1.
Technical Specifications, Connections, and Chassis Overview 1.3 TC8.1A CA 1. EN 3 Chassis Overview B CRT PANEL D SIDE AV PANEL + HEADPHONE MONO CARRIER A H_17130_039.
EN 4 2. TC8.1A CA Safety Instructions, Warnings, and Notes 2. Safety Instructions, Warnings, and Notes 1. Perform the “general repair instruction” noted above. 2. Clean the power supply and deflection circuitry on the chassis. 3. Clean the picture tube panel and the neck of the picture tube. Index of this chapter: 2.1 Safety Instructions 2.2 Maintenance Instructions 2.3 Warnings 2.4 Notes 2.1 Safety Instructions 2.
Directions for Use 2.4.2 • • • • • 2.4.3 All resistor values are in ohms, and the value multiplier is often used to indicate the decimal point location (e.g. 2K2 indicates 2.2 kohm). Resistor values with no multiplier may be indicated with either an "E" or an "R" (e.g. 220E or 220R indicates 220 ohm). All capacitor values are given in micro-farads (μ= x10-6), nano-farads (n= x10-9), or pico-farads (p= x10-12). Capacitor values may also use the value multiplier as the decimal point indication (e.g.
EN 6 4. Mechanical Instructions TC8.1A CA 4. Mechanical Instructions 4.2 Index of this chapter: 4.1 Set Disassembly 4.2 Assy / Board Removal 4.3 Service Positions 4.4 Set Re-assembly Sometimes, it can be necessary to swap a complete assy or Printed Wiring Board (PWB). How that can be done is explained below. Note: Figures below can deviate slightly from the actual situation, due to the different set executions. 4.1 Assy / Board Removal 4.2.1 Side IO/Keyboard Panel Removal 1.
Mechanical Instructions 4.2.2 TC8.1A CA 4. EN 7 Mono Carrier Removal 1. First, disconnect the strain relief of the AC power cord [4]. 2. Disconnect all the necessary cables [5]. 3. To remove the Mono Carrier; release the clamps [6] and slide the whole panel backwards [7] (= away from the front). 4. Slide the panel away from the cabinet. H_17130_023.eps 240407 Figure 4-7 Mono carrier removal [4/4] 4 1 4.3 For easy measurements, you can use the following service position. H_17130_025.
EN 8 5. TC8.1A CA Service Modes, Error Codes, and Fault Finding 5. Service Modes, Error Codes, and Fault Finding Index of this chapter: 5.1 Service Modes 5.2 Error Codes 5.3 Fault Finding 5.1 Service Modes For an explanation of the Factory Mode, see chapter 8 “Alignments”. 5.2 Error Codes Not applicable for this chassis. 5.3 Fault Finding 5.3.
Service Modes, Error Codes, and Fault Finding 5.3.2 TC8.1A CA 5. EN 9 No Picture, No Sound, No Raster, B+ OK No Picture, no sound, no raster, B+ OK Check 5V supply pin 9 of IC 201 OK? Yes No Check H out waveform Pin 13 of IC 201 OK? Yes No Yes Is IC201 Pin9 shorted to earth ? Check waveform C of Q401 OK? Yes No Replace IC 201 Replace Q401or R401 Check waveform C of Q402 OK? No Replace Q402 No Check +5V,+9V Circuit H_17130_011.
EN 10 5.3.4 5. TC8.
Service Modes, Error Codes, and Fault Finding 5.3.6 TC8.1A CA 5. EN 11 One Horizontal Line One horizontal line Check Deflection yoke Terminal OK? Yes Check +24v supply Pin 2 of IC 301 OK? No Replace Yoke coil No Check R405 (Fuse) D402 No Check V input Pin 1 of IC 301 OK? Yes Check V output Pin 5 of IC 301 OK? No Yes Check R314, C301, R317,R336, C309 Check V output Pin 16 of IC 201 Figure 5-6 Flow chart “One Horizontal Line”. H_17130_015.
EN 12 5.3.7 5. TC8.1A CA Service Modes, Error Codes, and Fault Finding Some Waveforms: H_17130_019.eps 240407 H_17130_016.eps 240407 Figure 5-10 V-out pin 5 of IC301 Figure 5-7 FBP pin 12 of IC201 H_17130_020.eps 240407 H_17130_017.eps 240407 Figure 5-11 Q402 C Figure 5-8 H_out pin 13 of IC201 H_17130_021.eps 240407 H_17130_018.
Service Modes, Error Codes, and Fault Finding H_17130_022.eps 240407 Figure 5-13 Q815 drain 5.3.8 Important Voltages Overview Line Position 1 B+ Joint of L801 and R826A +110.8 Normal (V) Standby (V) +96.9 2 Joint of C834 and D831 +13.0 +10.9 3 Joint of L212 and C090 +5.0 +0.0 4 Pin99 of IC200 +4.8 +0.0 TC8.1A CA 5.
Block Diagrams, Test Point Overview, and Waveforms TC8.1A CA 6. 15 6. Block Diagrams, Test Point Overview, and Waveforms Block Diagram Mono Carrier 220V~ Q815,IC801 AMP. D801—D804 T803 Transformer 112(108)v 22V 12V Power R/G/B AGC Tuner TU101 Toshiba IF AMP Q101 SAW R/G/B CRT V. AMP. IC301 EHT FOCUS SCREEN 8891\8893 IC201 E2PROM IC001 Signal Process V.out Video Amp. H.out H. drive AMP. Q401 Q402 KEY IR001 Sensor Audio AMP.
Circuit Diagrams and PWB Layouts TC8.1A CA 7. 16 7. Circuit Diagrams and PWB Layouts Mono Carrier A MONO CARRIER A H_17130_001.
Circuit Diagrams and PWB Layouts TC8.1A CA 7. 17 Layout Mono Carrier (Top Side) H_17130_002.
Circuit Diagrams and PWB Layouts TC8.1A CA 7. 18 Layout Mono Carrier (Bottom Side) H_17130_003.
Circuit Diagrams and PWB Layouts TC8.1A CA 7. 19 CRT Panel 1 B 2 3 4 5 6 7 8 9 10 CRT PANEL B A A B B C C D D E E F F G G H_17130_004.
Circuit Diagrams and PWB Layouts TC8.1A CA 7. 20 Layout CRT Panel (Top Side) Personal Notes: H_17130_005.eps 160407 E_06532_012.
Circuit Diagrams and PWB Layouts TC8.1A CA 7. 21 Side AV & I/O Panel 5 D Personal Notes: 4 SIDE AV I/O PANEL D D D C C Main Board Main Board H_17130_006.eps 160407 5 4 Layout Side AV & I/O Panel (Top Side) H_17130_007.eps 160407 E_06532_012.
Alignments 8. Alignments Index of this chapter: 8.1 General Information 8.2 Factory Mode (Service Menu, Service Mode) 8.3 Alignment procedure Note: Figures below can deviate slightly from the actual situation, due to the different set executions. 8.1 General Information Perform all electrical adjustments under the following conditions: • Power supply voltage: 100 - 240 VAC, 50/60 Hz (± 10%) • Connect the set to the mains via an isolation transformer with low internal resistance.
EN 24 8.2.4 8. Alignments TC8.1A CA Factory Mode Overview Navigation: CH- CH+ V8-TM28-5669 ver. x.x OEMV 17 V8-TM28-5669 ver. x.x STBG 8 V8-TM28-5669 ver. x.x VCENP 12 V8-TM28-5669 ver. x.x SBY 8 V8-TM28-5669 ver. x.x SVD 18 V8-TM28-5669 ver. x.x OPT 86 V8-TM28-5669 ver. x.x OEMH 12 V8-TM28-5669 ver. x.x OSDF2 64 V8-TM28-5669 ver. x.x VBLK 0 V8-TM28-5669 ver. x.x VSS 15 V8-TM28-5669 ver. x.x SV4 20 V8-TM28-5669 ver. x.x OSD1 12 V8-TM28-5669 ver. x.x OEMC 7 V8-TM28-5669 ver. x.
Alignments 8.2.5 TC8.1A CA 8. EN 25 Group List Overview GROUP1 RB GB BB GD BD UBK VBK GROUP2 HPOS HPS HIT HITS VP50 VP60 VLIN VLIS VSC VSS VBLK VCENP VCENN OSDH OSDHS GROUP 3 CNTX CNTN BRTX BRTN COLX COLN TNTX TNTN GROUP 4 BRTC COLC COLS COLP SCNT CNTC TNTC GROUP 5 ST3 SV3 ST4 SV4 SVD ASSH SHPX SHPN GROUP 6 OPT KEY 0 R CUT OFF G CUT OFF B CUT OFF G DRIVE B DRIVE DVD U level adjustment 0: (-22mV, Input DC) 8: 0mV F: (19mV, 2.
EN 26 Alignments TC8.1A CA Delta NVM Overview Some option values depend on the model number. Please refer to table below for the deviations. 6 8 13 6 9 15 21PT5007/56 21PT2327/69 21PT5027/69 21PT5007/69 21PT5027/94 21PT5017/94 21PT2217/94 21PT5007/94 Option 21PT5027/56 Group 21PT2327/56 Key 21PT5027/79 Table 8-1 Delta NVM overview 21PT2327/79 8.2.6 8.
Alignments 8.3 Alignment procedure Perform the alignments in the following sequence: 1. B+ voltage adjustment. 2. RF AGC adjustment. 3. Screen voltage and focus adjustment. 4. White balance adjustment. 5. Pin cushion and screen width adjustment. 6. Screen centre and size adjustment (PAL). 7. Screen centre and size adjustment (NTSC). 8.3.1 B+ Voltage Test 1. Apply the specified mains voltage to the mains power input, and a standard test pattern to the RF input. 2.
EN 28 9. Circuit Descriptions, Abbreviation List, and IC Data Sheets TC8.1A CA 9. Circuit Descriptions, Abbreviation List, and IC Data Sheets Index of this chapter: 9.1 General 9.2 Chassis Block Diagram 9.3 Brief IC Descriptions 9.4 Abbreviation List Notes: • Figures can deviate slightly from the actual situation, due to different set executions. • For a good understanding of the following circuit descriptions, please use the Wiring, Block (chapter 6) and Circuit Diagrams (chapter 7).
Circuit Descriptions, Abbreviation List, and IC Data Sheets 9.3 Brief IC Descriptions 9.3.1 IC201 (TMPA8891CXBNG) TC8.1A CA 9. EN 29 The TMPA8891 is an integrated circuit for a PAL/ NTSC/ SECAM TV. A microcontroller (MCU) and a TV signal processor are integrated in a 64-pin shrink DIP package. The MCU part contains: • 8-bit CPU. • ROM. • RAM. • I/O ports. • Timers/ counters. • A/D converters. • On-Screen Display controller. • remote control interfaces. • IIC bus interfaces. • Closed Caption decoder.
EN 30 9.3.2 9. Circuit Descriptions, Abbreviation List, and IC Data Sheets TC8.1A CA 9.3.5 TU101 (FSBP05P-3-E) IC901 (HCF4053B) This is an analogue switch. Its pinning diagram, pin description and truth table are as follows: Intermediate frequency: • Picture carrier: 38.90 MHz • Color carrier: 34.47 MHz • Sound carrier: 33.
Circuit Descriptions, Abbreviation List, and IC Data Sheets 9.3.6 IC301 (LA78040N-E) 9.3.7 IC301 is a vertical deflection output IC. Its block diagram and pin connection are as follows: Block Diagram TC8.1A CA 9. Q402 (BU4508DZS) Q402 is a high speed switching, high voltage PNP power transistor with a built-in damper diode, designed for use in horizontal deflection circuits.
EN 32 9.3.8 9. TC8.1A CA Circuit Descriptions, Abbreviation List, and IC Data Sheets IC801 (TEA1506P) IC801 is a switched mode power supply control IC. Its block diagram and pinning are as follows: Block Diagram Pin Configuration H_17130_032.
Circuit Descriptions, Abbreviation List, and IC Data Sheets 9.
EN 34 10. TC8.1A CA Spare Parts List 10. Spare Parts List Set Level 21PT5007/94 P401H P601H P602H OTH003 OTH009 OTH013 OTH036 OTH056 OTH091 W601 W602 9965 100 04136 9965 100 04134 9965 100 04133 9965 100 02991 9965 000 41238 9965 100 04135 9965 100 01107 9965 000 26496 9965 000 35209 9965 000 36789 9965 000 36789 HS 4P 400/13 TJC1/4Y HS 2P 2468 S11/2Y HS 2P22 570/7 TJC3-2Y Degaussing Coil Chassis Guide LOGO Audio Cable 1500mm CRT Bracket Conn .310431103011 Loudsp. 8Ω 5W Loudsp.
Spare Parts List R307 R308 R309 R310 R311 R312 R313 R314 R317 R318 R336 R337 R338 R401 R402 R403 R404 R405 R406 R407 R408 R409 R410 R411 R413 R414 R415 R416 R417 R418 R419 R440 R442 R443 R601 R602 R603 R604 R607 R608 R619 R802 R803 R804 R806 R807 R810 R811 R813 R814 R815 R817 R818 R819 R820 R821 R822 R829 R835 R836 R837 R838 R839 R840 R841 R842 R843 R844 R845 R851 R901 R903 R904 R905 R906 R907 R908 R912 R914 R918 R919 R922 R922A R923 R926 R927 R928 R929 R930 R931 R932 R933 R935 R936 9965 100 03113 9965 000
EN 36 10. TC8.
Revision List 11. Revision List Manual xxxx xxx xxxx.0 • First release. TC8.1A CA 11.