Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support VY-V-640-P162 Page : 1 of 38 Langue : EN Date : 08/02/05 Centre du Mans SERVICE MANUAL Repair for Cellular Telephone LEVEL 1 / LEVEL 2 PHILIPS 162 CT1628 © PHILIPS ELECTRONICS N.V. 1999 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support VY-V-640-P162 Page : 2 of 38 Langue : EN Date : 08/02/05 Centre du Mans SERVICE MANUAL Last updates: DATE MODIFICATION PAGE 08/02/05 CREATION / © PHILIPS ELECTRONICS N.V. 1999 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support Centre du Mans VY-V-640-P162 Page : 3 of 38 Langue : EN Date : 08/02/05 CONTENTS 1.0 PURPOSE......................................................................................................................................4 2.0 SCOPE ............................................................................................................................................4 3.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE Service Repair Support Centre du Mans 1.0 COMPANY RESTRICTED VY-V-640-P162 Page : 4 of 38 Langue : EN Date : 08/02/05 PURPOSE This document establishes the functional test and inspection procedures for the second level service repair of the PHILIPS 162 transceiver. 2.0 SCOPE The test plan is applicable to all levels of service repair of the PHILIPS 162 transceiver. 3.0 REFERENCE None. 4.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE Service Repair Support Centre du Mans 6.0 COMPANY RESTRICTED VY-V-640-P162 Page : 5 of 38 Langue : EN Date : 08/02/05 TEST AND INSPECTION PLAN The test plan is derived from the Product Test Reference of PHILIPS 162. 6.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support VY-V-640-P162 Page : 6 of 38 Langue : EN Date : 08/02/05 Centre du Mans The purpose of the radio test is to prove that the tested phone is compliant to the Standard. The radio test must be performed with a Digital Radio Test Set. The mobile has to be set on the antenna coupler inside the shielded chamber.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support Centre du Mans 7.1 Description Of The Transceiver 7.2 Description Of The Display © PHILIPS ELECTRONICS N.V. 1999 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support Centre du Mans © PHILIPS ELECTRONICS N.V. 1999 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE Service Repair Support Centre du Mans 7.3 Removing the Battery Cover 7.4 Inserting The Sim Card COMPANY RESTRICTED © PHILIPS ELECTRONICS N.V. 1999 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
Depart. Technical support- CM640 PROCEDURE PHILIPS Consumer Communications Service Repair Support Centre du Mans 7.5 Inserting the Battery 7.6 Replace Battery Cover (Back) COMPANY RESTRICTED © PHILIPS ELECTRONICS N.V. 1999 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE Service Repair Support Centre du Mans 7.7 COMPANY RESTRICTED VY-V-640-P162 Page : 11 of 38 Langue : EN Date : 08/02/05 Charging The Battery © PHILIPS ELECTRONICS N.V. 1999 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support VY-V-640-P162 Page : 12 of 38 Langue : EN Date : 08/02/05 Centre du Mans 8.0 TEST PROCEDURES 8.1 Initial Functional check for PHILIPS 162 8.1.1 Insert the Test Production Card into the SIM reader at the back of the mobile phone and clip a charged battery on the phone.
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Depart. Technical support- CM640 PROCEDURE PHILIPS Consumer Communications COMPANY RESTRICTED Service Repair Support Centre du Mans VY-V-640-P162 Page : 15 of 38 Langue : EN Date : 08/02/05 8.2 RF Test 8.2.1 The Test SIM Card “SP” must be inserted in the phone before starting the tests. 8.2.2 Set the equipment as shown on the picture in chapter 6.2 8.2.3 Set RF losses. 8.2.4 The following operations must be done: 8.2.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support VY-V-640-P162 Page : 16 of 38 Langue : EN Date : 08/02/05 Centre du Mans 8.2.6 Radio test plan Find below all the measurements that have to be done by test sequences.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support Centre du Mans 8.2.
Depart. Technical support- CM640 PROCEDURE PHILIPS Consumer Communications COMPANY RESTRICTED Service Repair Support Centre du Mans 8.2.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support Centre du Mans 8.2.
Depart. Technical support- CM640 PROCEDURE PHILIPS Consumer Communications COMPANY RESTRICTED Service Repair Support VY-V-640-P162 Page : 20 of 38 Langue : EN Date : 08/02/05 Centre du Mans 8.2.10 GPRS Specification (900Mhz & 1800 Mhz) RADIO : GPRS part Class 4 Class 10 Class 12 § GSM 11.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support VY-V-640-P162 Page : 21 of 38 Langue : EN Date : 08/02/05 Centre du Mans 8.3 Battery Charging (IGN : Ignition) / Current consumption 8.3.1 Charger detection / Battery charging - Plug the transformer unit into an easily accessible AC power socket. - Insert the Test production Card in the mobile, plug a dummy Battery with a multimeter added (see picture) for current measurement.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support VY-V-640-P162 Page : 22 of 38 Langue : EN Date : 08/02/05 Centre du Mans 8.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support Centre du Mans VY-V-640-P162 Page : 23 of 38 Langue : EN Date : 08/02/05 1.Home page parameter (URL): This parameter is a string of characters (ASCII) used to identify the protocol (eg: HTTP), the location of the server (eg: WAP.Philips.com), the port number (optional if = 80) and the access path (eg:/glossair/glossair.htm).
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support VY-V-640-P162 Page : 24 of 38 Langue : EN Date : 08/02/05 Centre du Mans - Proxy address: Allows specify a proxy gateway address to be used when launching a WAP connection using the selected profile. - Proxy Port: Allows specify a proxy port number, in case the Proxy you are using requires a different port number.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support Centre du Mans VY-V-640-P162 Page : 25 of 38 Langue : EN Date : 08/02/05 Inactivity time: This parameters allows you to manage an inactivity time period after which the phone automatically ends up the w@p session and returns to idle mode screen. GPRS Settings GPRS settings consist in many parameters: APN Number: This parameter sets the address of the external data network.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support VY-V-640-P162 Page : 26 of 38 Langue : EN Date : 08/02/05 Centre du Mans 8.4.6 W@P Error messages Error messages may be displayed on the mobile phone screen. Some of these are listed next: Network not responding: This error message is displayed for various problems, such as: Network cannot be reached (not enough reception bars). Login and/or password are wrong.
Depart. Technical support- CM640 PROCEDURE PHILIPS Consumer Communications COMPANY RESTRICTED Service Repair Support VY-V-640-P162 Page : 27 of 38 Langue : EN Date : 08/02/05 Centre du Mans 8.4.7 W@P Exchange criteria Exchanges for W@P problems should be extremely rare because the chances of having a defective mobile phone is small compared to the misuse of the customers. W@P is a software application and must be considered as such.
Depart. Technical support- CM640 PROCEDURE PHILIPS Consumer Communications COMPANY RESTRICTED Service Repair Support VY-V-640-P162 Page : 28 of 38 Langue : EN Date : 08/02/05 Centre du Mans 9.0 ASSEMBLY / DISMANTLEMENT PROCEDURES During dismantlement and assembly operations, an antistatic bracelet must be used. 9.1 Dismantlement 9.1.1 Removing the battery door and Battery Please refer to chapter 7.4 9.1.2 Removing the Antenna The Antenna is screwed, you have to unscrew it and remove two clips.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE Service Repair Support Centre du Mans 9.1.4 COMPANY RESTRICTED VY-V-640-P162 Page : 29 of 38 Langue : EN Date : 08/02/05 Disconnect/Removing the vibrator/Sim holder/Earpiece 1 - Pull up the vibrator to extract it. 2 - Unstick sim holder from rear Cabinet 3 – Extract earpiece. Earpiece SIM Holder (Black) Vibrator 9.1.5 Remove LCD Module Unclip two parts from the LCd Module 1 2 9.1.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support Centre du Mans 9.1.7 VY-V-640-P162 Page : 30 of 38 Langue : EN Date : 08/02/05 Remove the “Mylar” With a “paper cut tool”, remove the white mylar. Be careful ! If you remove the mylar, you just can’t use it anymore. You will have to get a new one. Board 9.1.8 Removing keypad - Extract the keypad ( 2 Parts) from its place.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE Service Repair Support Centre du Mans 9.2 COMPANY RESTRICTED VY-V-640-P162 Page : 31 of 38 Langue : EN Date : 08/02/05 BOARD Exchange component On the board in level 2 repair, you are able to change some connectors components please find the list below: RF Cnct. Pos : 1500 Battery Cnct. Pos : 1515 Memory Battery Pos : 1551 Audio Cnct. Pos : 1550 Jack Cnct.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE Service Repair Support Centre du Mans 9.3 COMPANY RESTRICTED VY-V-640-P162 Page : 32 of 38 Langue : EN Date : 08/02/05 Assembly 9.3.1 Stick mylar If you remove the mylar, you have to stick it a new one. 9.3.2 Inserting LCD module 1 - Connect LCD Connector from The LCD to the Board. 2 - Insert the complete LCD module on the board 3 - make a special Attention for the LCD Flex 4 - Clip both clips from the LCD on the board.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE Service Repair Support Centre du Mans 9.3.3 COMPANY RESTRICTED VY-V-640-P162 Page : 33 of 38 Langue : EN Date : 08/02/05 Keypad Assembly 1 - First Insert Jogkey keypad on the front. 2 - Make attention especially on the Jogkey side ! 3 - Insert the main keypad Jogkey Keypad Main Keypad 9.3.4 Board inserting 1 - Put the board inside the cabinet with shielding view. 2 - Put it in front of the 4 screws places.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support VY-V-640-P162 Page : 34 of 38 Langue : EN Date : 08/02/05 Centre du Mans 9.3.5 Vibrator and Earpiece inserting 1 – Stick Earpiece in the correct place. 2 - Insert the Vibrator in the correct place. 3 - Check the Sim Holder positioning Earpiece Vibrator Black Sim Holder 9.3.6 Antenna Inserting Clip the antenna in the correct place on the rear cabinet. 9.3.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support Centre du Mans 9.4 VY-V-640-P162 Page : 35 of 38 Langue : EN Date : 08/02/05 Exploded view 9708 0106 0150 0103 1710 0171 0110 0110 0114 TBD TBD 9240 TBD TBD See File " PHILIPS 639 Lvl2 Components List.pdf " under the Internet Web Site http://philipscscc.soft2you.net/ in " Technical Support \ Component List \ Wireless \ PHILIPS 639 " section © PHILIPS ELECTRONICS N.V.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support VY-V-640-P162 Page : 36 of 38 Langue : EN Date : 08/02/05 Centre du Mans 10.0 SOLUTIONS IN CASE OF PROBLEMS DURING THE TESTS Under no circumstances the phone have to be disassembled to fix a defect detected during the test procedure on level 1. 10.1 The phone does not switch on. - Check the tactile feeling of the “ON/OFF” button.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support VY-V-640-P162 Page : 37 of 38 Langue : EN Date : 08/02/05 Centre du Mans 10.5 Buzzer problems Buzzer tone can be checked with the test SIM card by pressing key “1” and “Left arrowhead”. - If it does not sound properly dismantle the mobile change the Buzzer. If the problem remains swap the board. 10.
Depart. Technical support- CM640 PHILIPS Consumer Communications PROCEDURE COMPANY RESTRICTED Service Repair Support Centre du Mans VY-V-640-P162 Page : 38 of 38 Langue : EN Date : 08/02/05 ANNEX 1 © PHILIPS ELECTRONICS N.V. 1999 All rights reserved. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
