Small Wind Turbine User Manual HY-400, HY-600, HY-1000 Phaesun GmbH · Brühlweg 9 · 87700 Memmingen · Germany · Telefon +49 (8331) 990 42-12 · info@phaesun.com · www.phaesun.
Copyright Copyright © 2013 Guangzhou HY Energy Technology Co., Ltd. All rights reserved. Trademarks All product, font and company names mentioned in this manual may be trademarks or registered trademarks of their respective companies.
Preface Dear HYE owner: Thank you for your purchase of HY wind turbine. We believe you will find it easy to install, moreover, we are confident you will experience years of dependable service from it. Please make sure you have read the manual carefully before any assembly, installation or operation of HYE wind turbine, which is helpful for better & safe operation of HYE wind turbine.
Safety Instructions PLEASE READ THESE INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING, INSTALLATING OR OPERATING OF YOUR HY WIND TURBINE. 1. Before HY series small wind turbine installation, you must know: 1) Do not install wind turbine on a windy day or dusty day with wind speed more than 8m/s. 2) Wearing wet gloves or clothes are forbidden. 3) Installing or maintaining wind turbine must be under professionals’ guidance or contacting distributors.
4. Safety Precautions: Operating personnel must full understand the safety precaution. Safety relies on our joined effort. 1) All operations must: a. Follow instruction in this manual. b. Operated by specialize workers. c. Wrong operation might result in accident and injury to workers and equipments. 2) Operating personnel must master: a. Equipment recognition b. Correct equipment operation ability c.
Content Safety Instructions ................................................................................................................................................................................................................................................................. 4 Warranty ......................................................................................................................................................................................................................
Warranty Guangzhou HY Energy Technology Co., Ltd (HYE) provides 3 years limited warranty for wind turbine from the date of shipment, warranty covers all parts of wind turbine damaged within warranty period, free replacement part or complete wind turbine will only be provided after remote troubleshooting and analysis of the problem by HYE technicians, HYE hold the rights of providing the most appropriate solutions in terms of parts & complete turbine replacement and means of shipment.
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Flange connection wind turbine parts list Item Description Qty 1 Tail vane 1 2 Blades 5 3 Hub 1 4 Nosecone 1 5 Hex bolt M8×40 15 6 Flat washer Ø8 15 7 Nylock nut M8 15 8 Flat washer Ø16 1 9 Spring washer Ø16 1 10 Hex nut M16×1.
Bolt-on clamp connection wind turbine parts list Item Component Qty 1 Tail vane 1 2 Blades 5 3 Hub 1 4 Nosecone 1 5 Hex bolt M8×40 15 6 Flat washer Ø8 15 7 Nylock nut M8 15 8 Flat washer Ø16 1 9 Spring washer Ø16 1 10 Hex nut M16×1.
1. Technical Specifications Model HY-400 HY-600 HY-1000 Rated Power 400W 600W 1000W Max. Power 500W 750W 1200W Rated Voltage 12Vdc 24Vdc 48Vdc 24Vdc 48Vdc 24Vdc 48Vdc Rated rotation speed 750rpm 750rpm 750rpm Start-up Wind Speed 2.0m/s 2.0m/s 2.0m/s Cut-in Wind Speed 2.5m/s 2.5m/s 2.5m/s Rated Wind Speed 12m/s 12m/s 12m/s Survival Wind Speed 50m/s 50m/s 50m/s Rotor Diameter 1.55m 1.75m 1.96m Blades Quantity 5 5 5 Swept area 1.89m² 2.4m² 3.
2. Wind Turbine Assembly Installation on site is simple, mainly including mounting blades on the hub, securing the hub to the turbine body, installing the nosecone on the blade hub and mounting wind turbine on the pole. Please install the whole turbine in accordance with the following instructions. 2.1 Mounting Blades on The Hub ①Check if all components are in good condition.
2.2 Connecting lead wires to Wind Generator ① wind generator main body ④Connect the three-phase lead wires into ②Unscrew cable cover. ③ Pass the wires through the cover. ⑤Screw up the cable cover. ⑥Screw up the waterproof cover.
2.3 Mounting Turbines on The Pole 2.3.1 Flange Connection ①Pass the cable through from the pole ②Connect the turbine to the pole by hex bolts. ③ Place flat washer, spring washer and nut, tighten the nut to 37N.m 2.3.2 Bolt-on clamp Connection ①The bolt-on clamp and accessories. ②Place rotating shaft on the upper part ③Assemble the clamps by socket head screws and of the clamp.
④ Pass the lead wire through the pole. ⑤ The pole is inserted into lower part of the clamp. ⑥ tighten the nut to 9N.m 2.4 Hub/Blades and Generator Assembly The nosecone and accessories. ②Place the hub with blades onto the rotor shaft ③ Fully tighten the nut to 154N.m and “spin” it completely onto the turbine alternator shaft, then place in sequence of flat washer, spring washer and hex nut.
④ Insert the cotter into the shaft bore and separate the tails as shown. ⑤ Snap the nosecone into position over the outside edges of the blade hub. Make sure all five edges of the nosecone snap over the edge of the blade hub. After installation tug on the nosecone to make sure it is securely attached and turn the blades to make sure it is not rubbing against the front cover of the generator. 18 ⑥ Completed assembly.
3 Tower Installation 3.1 Siting An ideal location for wind generator is required with stable speed and direction of prevailing wind. Small changes in wind speed and direction can have a dramatic effect on power production. In general, the higher the tower, the greater the wind speed and ultimately power production are. Therefore, the site of your wind turbine should be carefully considered.
Safety must be the primary concern when selecting the mounting location. Even if installing the wind turbine in a less ideal location, don’t attempt to mount the turbine while blades are spinning. Safety has precedence over efficiency. WARNING: Even if installing the turbine in a less windy location, the three-phase wires must be short circuited during installation to prevent the turbine from turning. 3.2 Design Requirements The tower has a direct effect on the safety of the wind turbine.
Flange Bolt-on connection clamp connection Dimension requirement: ① ② ③ ④ ⑤ Dimension requirement: ODΦ50×thickness 5mm seamless pipe 100 ≤Length“L“（pipe length）≤ 150 130 ≤Distance“ L“ (blade tip to pole) Pole Diameter “D“ ODΦ60×thickness 5mm seamless pipe ① ② 120 ≤Length“L“（tube length）≤ 160 130 ≤Distance“ L“ (blade tip to pole) ③ Pole Diameter “D“ ④ Self support—same diameter: Φ100 ≤ D ≤Φ150 Self support—same diameter: Φ100 ≤ D ≤Φ150 Self support—taper shape: Φ100 ≤ D (upper diameter) ≤Φ150
Special installation 1: pitched rooftop Explanations： 1. This installation is workable for pitched rooftop house. 2. This wall-mounted installation is used expansion bolt to fix the supporting structure. 3. The wall should be concrete or solid wall. 4. Try to install the turbine in an upwind direction position. 5. The lowest point of the blade should be above the rooftop. Dimension requirement: ① 1.2 m ≤distance from rotor centre to top of rooftop “L“≤ 2.0 m ② 1.
Special installation 2: flat roof top Explanations: 1.This installation is workable for flat roof top. 2.The wall or ground of rooftop should be concrete or solid wall. 3.These two installations could be both used expansion bolt to fix the supporting structure. Dimension requirement: ① Distance from rotor centre to roof top ≥ 4 m Supporting point should be 1.
4. Wire Size Selection All electrical systems lose energy due to resistance in conductors: the wires. • The larger the wire is , the less resistance and the loss are • Resistance losses will also increase with increasing current; therefore, if you installation is at a high wind site, it may be worthwhile to go with a larger size wire to lower the loss and enhance the output of wind turbine.
HY-600/24V system Distance from wind generator to controller AWG/Metric Wire Size mm² 0—10m 11—20m 21—30m 31—40m 41—50m 51—60m 61—70m 70—100m 11/4 mm² 11/4 mm² 9/6 mm² 8/8 mm² 7/10 mm² 5/16 mm² 5/16 mm² 4/21 mm² 0—10m 11—20m 21—30m 31—40m 41—50m 51—70m 71—90m 91—110m 11/4 mm² 11/4 mm² 11/4 mm² 11/4 mm² 10/5 mm² 8/8 mm² 8/8 mm² 7/10 mm² 0—10m 11—20m 21—30m 31—40m 41—50m 51—60m 61—70m 71—90m 10/5mm² 6/13 mm² 4/21 mm² 3/26 mm² 2/33 mm² 1/42 mm² 0/53 mm² 0—10m 11
HY-1000/110V system Distance from wind generator to controller AWG/Metric Wire Size mm² 0—10m 11—20m 21—30m 31—40m 41—50m 51—70m 71—90m 91—110m 11/4 mm² 11/4 mm² 11/4 mm² 11/4 mm² 11/4 mm² 11/4 mm² 11/4 mm² 11/4 mm² 5. Troubleshooting 5.1 Wind Turbine Troubleshooting 5.1.
5.1.2 Wind Turbine Insensitive to Adjust Rotor Direction 1) HYE wind turbine mainly adopts tail yawing to adjust the blades direction, if it is not sensitive to adjust blades direction, reasons may be: the turbine alternator shaft is damaged, or the tower is out of plumb. 2) The tower flange is not matching with the flange on turbine, which cause the interference to adjust the wind turbine facing direction.
5.1.5 Abnormal Noise 1) Friction between rotor and stator, or bearing damaged - please contact supplier to solve the problem. 2) Check if wind turbine is rotating abnormally, or noise generated by self-vibration.(reference:5.1.1) 5.2 System Troubleshooting 5.2.1 Off-grid wind and solar hybrid system 5.2.1.1 Solar Output Voltage Too Low or No Output 1) Check whether solar panel lead is short circuit, circuit break, open circuit or not.
5.2.1.3 Abnormal output 1) Control mode of controller is set incorrectly or damaged and need a replacement. (Reference: controller user manual) 2) Battery is under over-discharge state, check the battery voltage and need to exclude the reason of low battery voltage. (Reference: 5.2.1.2) 5.2.2 Grid-tied Wind Turbine System 5.2.2.1 No power feed into grid 1) wind speed is too low, wind turbine still haven’t reach it’s cut-in wind speed, so no current generated in less than 2.5m/s wind speed.
6. Maintenance Although your high reliability of HY wind turbine has been designed to run for 15 years without any maintenance, reliability and performance will be enhanced if you periodically inspect your system. IMPORTANT: It is suggested that putting down the pole and making wind turbine short circuit before some extremely bad weather, such as typhoon, in case of some unpredictable accidents happen. The following situations need regular maintenance: No.
Appendix I Definition of 50m/s survival wind speed of HYE wind turbine HYE wind turbine is strict in accordance with following standards: GB/T 10760.1 Generator of Off-grid Wind Turbine Generator System Part 1:Technology condition GB/T 13981-2009 Design General Requirements for Small Wind Turbine Generator System GB 17646 Safety of Small Wind Turbine Generator System GB/T 19068.
could control and we have to do them well, However, wind turbines are installed outdoors, it is also close with natural environment situations, in case of force majeure factors, such as storm, earthquake, or attacked by hailstone, dust, wind turbines may be damaged. Appendix II (Source: National Weather Service Portland, http://weather.
