181 1183 INSTRUCTION MANUAL This instruction manual applies to machines from the following serial numbers onwards: # 6 500 122 296-12-19 201/002 Betriebsanleitung engl. 01.
This Instruction Manual is valid for all models and subclasses listed in the chapter "Specifications". The adjustment manual for the machines can be downloaded free of charge from the internet address www.pfaff-industrial.com/pfaff/de/service/downloads As an alternative to the internet download the adjustment manual can also be ordered in book form under part no. 296-12-19 202/002.
Index Contents ..................................................................................Page 1 1.01 1.02 1.03 1.04 1.05 1.05.01 1.05.02 1.06 Safety .................................................................................................................................... 5 Directives ............................................................................................................................... 5 General notes on safety ......................................................
Index Contents ..................................................................................Page 4 8.04 8.05 8.05.01 8.05.02 8.05.03 8.06 8.06.01 8.06.02 Switching the machine on/off .............................................................................................. 23 Basic position of the machine drive unit ............................................................................. 24 On machines with EcoDrive and control unit P40 ED ...................................................
Safety 1 Safety 1.01 Directives This machine is constructed in accordance with the European regulations contained in the conformity and manufacturer’s declarations.
Safety 1.03 Safety symbols Danger! Points to be observed.. Danger of injury for operating and specialist personnel! Caution Do not operate without finger guard and safety devices. Before threading, changing bobbin and needle, cleaning etc. switch off main switch. I 1.04 Important points for the user ● This Instruction Manual is an integral part of the machine and must be available to the operating personnel at all times.
Safety 1.05 Operating and specialist personnel 1.05.01 Operating personnel Operating personnel are persons responsible for the equipping, operating and cleaning of the machine as well as for taking care of problems arising in the sewing area.
Safety 1.06 Danger warnings A working area of 1 m must be kept free both in front of and behind the machine, so that easy access is possible at all times. Never put your hands or fingers in the sewing area during sewing! Danger of injury by the needle! While setting or adjusting the machine do not leave any objects on the table nor in the needle plate area! Objects may be trapped or flung out of the machine! 1 4 2 3 5 Fig.
Proper use 2 Proper use The PFAFF 1181 is an single-needle ultra-high-speed seamer with compound feed The PFAFF 1183 is an single-needle ultra-high-speed seamer with drop feed These machines are used in the industry for sewing lockstitch seams.
Specifications 3 Specifications V 3.01 PFAFF 1181, PFAFF 1183 Stitch type: ..........................................................................................................301 (lockstitch) Needle system: ................................................................... 134 or 134 KK on subclass -731/01 Needle size in 1/100 mm: Version A: ........................................................................................................................ 60 - 70 Version B: ..................
Specifications 3.02 Versions and subclasses Version A: ...........................................................................................for sewing light materials Version B: .................................................................................... for sewing medium materials Version CN: ....................................................................... for sewing medium-heavy materials Work aids: Subclass -731/01 ....................................................................
Disposal of Machine 4 Disposal of Machine ● Proper disposal of the machine is the responsibility of the customer. ● The materials used for the machine are steel, aluminium, brass and various plastic materials. The electrical equipment comprises plastic materials and copper. ● The machine is to be disposed of according to the locally valid pollution control regula-tions; if necessary, a specialist ist to be commissioned.
Transportation, packing and storage 5 Transportation, packing and storage 5.01 Transportation to customer‘s premises The machines are delivered completely packed. 5.02 Transportation inside the customer‘s premises The manufacturer cannot be made liable for transportation inside the customer‘s premises nor to other operating locations. It must be ensured that the machines are only transported in an upright position. 5.
Explanation of symbols 6 Explanation of symbols In this instruction manual, work to be carried out or important information is accentuated by symbols.
Controls 7 Controls 7.01 On/off switch ● The power supply to the machine is switched on or off by turning switch 1. The illustrated on/off switch is fitted to machines with Ecoor PicoDrive motors. If other motors are used, a different switch may be fitted. 1 Fig. 7 - 01 7.02 Keys on the machine head (only for machines with -911/..) ● As long as key 1 is pressed during sewing, the machine sews in reverse. ● Keys 2 can be used for parameter settings (see motor instruction manual). 2 1 Fig.
Controls 7.03 Pedal 0 +1 ● With the on/off switch on 0 = Machine stop +1 = Sew - 1 = Raise presser foot (for machines with -910/06) - 2 = Trim thread (for machines with -900/24) -1 -2 Fig. 7 - 03 7.04 Lever for lifting the presser foot ● The presser foot is raised by turning lever 1. 1 Fig.
Controls 7.05 Feed regulator disk / Reverse feed lever ● The stitch length can be set by simultaneously applying pressure to disk 1 and turning it to the desired setting. ● For reverse sewing press lever 2. 1 2 Fig. 7 - 05 7.06 Knee lever ● By pressing the knee lever 1 in the direction of the arrow, the presser foot is raised. 1 Fig.
Controls 7.07 Edge trimmer -731/01 Do not touch the running motor! Danger of injury! 2 ● By pressing or raising key 1, the edge trimmer is switched on or off. 1 Fig. 7 - 07 7.08 Control panel The description can be found in the separate instruction manual for the motor.
Installation and commissioning 8 Installation and commissioning The machine must only be mounted and commissioned by qualified personnel! All relevant safety regulations are to be observed! If the machine is delivered without a table, it must be ensured that the frame and the table top which you intend to use can hold the weight of the machine and the motor. It must be ensured that the supporting structure is sufficiently sturdy, including during all sewing operations. 8.
Installation and commissioning 8.01.02 Adjusting the V-belt tension This step is eliminated for integrated sewing motors. ● Loosen nuts 1. ● Tighten the V-belt with belt take-up hanger 2. ● Tighten nuts 1. IA PFAFF motor is shown in Fig. 8-02. If another motor is used, carry out this step according to the instructions in the motor instruction manual. 2 1 Fig. 8 - 02 8.01.03 Mounting the upper V-belt guard This step is eliminated for integrated sewing motors.
Installation and commissioning 8.01.04 Mounting the lower V-belt guard This step is eliminated for integrated sewing motors. ● Align belt-guard 1 in such a way that both the motor pulley and the V-belt run freely. ● Tighten screws 2. A PFAFFmotor is shown in Fig. 8-04. If another motor is used, carry out this step according to the instructions in the motor instruction manual. 2 1 2 Fig. 8 - 04 8.01.05 Mounting the spool holder ● Mount the spool holder as shown in Fig. 8-05.
Installation and commissioning 8.02 Connecting the plug-in connections and earth cables 1 Fig. 8 - 06 ● Connect all plug connections as described in the operations manual of the drive ● The following ground cables must be attached in order to discharge static electricity. ● Attach ground cables for machine, main switch, control unit and motor to ground point 1.
Installation and commissioning 8.03 Commissioning the machine ● Check the machine, especially the electrical leads, for any damage. 1 2 ● Remove pin 1 of the oil reservoir 2 (Fig. 8 - 07). The pin serves only to protect the machine from damage during transport and must not be used when sewing. ● Clean the machine thoroughly and oil it (see chapter 10 Care and maintenance). ● Have skilled personnel check if the machine can be operated with the available mains voltage Fig.
Installation and commissioning 8.05 Basic position of the machine drive unit 8.05.01 On machines with EcoDrive and control unit P40 ED ● Switch on the machine. ● Press the TE/speed key twice to select the input mode. ● Select parameter "798" by pressing the corresponding +/- key, and select service level C, see Chapter Selecting the user level in the instruction manual for the control panel. ● By pressing the corresponding +/- key select the parameter "799" (Selecting the machine class).
Installation and commissioning ● .By pressing the corresponding +/- key, select parameter "700" ● Sew a stitch by operating the pedal. ● Turn the balance wheel in the sewing direction until the descending needle is level with the top edge of the needle plate. ● Conclude the adjustment of the sewing motor by pressing the "scroll" key 8.05.03 On machines with control unit MD-4-95-220-CE P ● Press and hold button and switch on machine. ● Parameter 47 is displayed. S ● Call up input level.
Installation and commissioning 8.06 Start inhibitor 8.06.01 Mounting the start inhibitor ● Set the machine into the table top. ● After loosening screws 2, set switch 1 so that it is activated when the sewing head is in an upright position. 2 ● In this position tighten screws 2. 1 Fig. 8 - 07 8.06.02 Checking the start inhibitor function ● Switch the machine on at the main switch and tilt back the sewing head.
Preparation 9 Preparation All regulations and instructions in this Instruction Manual are to be observed! Special attention is to be paid to the safety regulations! All preparation work is only to be carried out by appropriately trained personnel. Before all preparation work, the machine is to be separated from the electricity supply by removing the plug from the mains or switching off the On/Off switch! 9.
Preparation 9.02 Winding the bobbin thread, adjusting the thread tension + - 4 5 1 3 7 2 6 Fig. 9 - 02 ● Place an empty bobbin 1 onto bobbin shaft 2. ● Thread the bobbin in accordance with Fig. 9-02 and wind it anti-clockwise around bobbin 1 a few times. ● Switch on the bobbin winder while at the same time pressing bobbin winder spindle 2 and lever 3. The bobbin fills up during sewing.
Preparation 9.03 Removing / Inserting the bobbin case Switch off the machine! Danger of injury due to unintentional starting of the machine! 1 Removing the bobbin case: ● Tilt back the machine. 2 ● Raise latch 1 and remove bobbin case 2. Inserting the bobbin case: ● Press bobbin case 2 until you feel it snap into the bobbin case base. Return the machine to its upright position using both hands! Danger of injury by crushing between the machine and the table top! Fig. 9 - 03 9.
Preparation 9.05 Threading the needle thread / Adjusting the needle thread tension 1 + 2 - Fig. 9 - 05 Switch off the machine! Danger of injury due to unintentional starting of the machine! ● Thread the machine as shown in Fig. 9-05. ● On machines with subclass -909/14 also guide the thread through thread trapper 2. ● Adjust the needle thread tension by turning disk 1.
Care and maintenance 10 Care and maintenance 10.01 Servicing and maintenance intervals Clean ................................................................. daily, more often if in continuous operation Check oil level ..........................................................................................................monthly Oil the trimmer -731/01 ........................
Care and maintenance 10.03 Topping up the oil tank The oil reservoir must always have oil in it. 1 ● Whenever it is necessary to refill the reservoir, tilt back the machine and let it rest on the sewing head support. ● Fill oil through hole 1 into the reservoir 2 up to the level of the front edge (see arrow). Use both hands to set the sewing head upright! Danger of crushing between the sewing head and the table top! 2 Fig. 10- 02 Only use oil with a mean viscosity of 22.
Care and maintenance 10.05 Parameter settings Parameter settings are described in the separate operations manual for the drive, and may only be changed by qualifi ed technicians! User lever Setting range Set value P40 ED Set value P40 PD2 1 105 Speed for start backtackl B, C 300 - 2000 1200 1200 110 Speed for end backtack B, C 300 - 2000 1200 1200 606 Speed min B, C 30 - 300 180 180 607 Speed max.
Parameter User lever Setting range Set value P40 ED Set value P40 PD2 9 985 Switch on angle for thread trapper B, C 0 -255 67 67 986 Switch off angle for thread trapper B, C 0 -255 206 206 989 Thread trapper at beginning of seam B, C 0-2 0 0 Description Group Care and maintenance 1 = yes, 0 = no Description Setting range Set value Parameter list for control unit MD-4-95-220-CE Parameter 10.05.02 1 Speed max.
Table top cutout 11 Table top cutout 35
Block14diagram Stromlaufpläne 12 Block diagram 12.
Block diagram 12.
Block diagram 12.
Wearing parts 13 Wearing parts This is a list of the most important wearing parts. A detailed parts list for the complete machine is included with the accessories. In case of loss, the parts list can be downloaded from the internet address www.pfaff-industrial.com/pfaff/de/service/downloads As an alternative to the internet download the parts lists can also be ordered in book form under part no. 296-12-19 201. Subclass -731/..
Wearing parts PFAFF 1181-G; 1183-G 91-265 262-91 91-265 270-91 11-174 912-15 (2x) 91-174 507-05 91-140 945-05 91-175 785-05 91-265 227-05 (3x) 91-265 227-05 (3x) 91-174 703-91 91-174 956-45 91-174 955-91 91-175 690-05 91-019 929-05 91-000 250-15 91-000 390-05 91-002 134-05 91-174 480-05 Subclass -731/..
Wearing parts 99-137 151-45 91-171 049-05 91-171 042-05 95-774 464-25 91-700 996-15 41
Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern Phone: Fax: E-mail: +49 - 6301 3205 - 0 +49 - 6301 3205 1386 info@pfaff-industrial.com Hotlines: Technical service: Application consultance: Spare-parts hotline: Printed in Germany +49 - 175/2243-101 +49 - 175/2243-102 +49 - 175/2243-103 © PFAFF Industriesysteme und Maschinen AG 2009, PFAFF is the exclusive trademark of VSM Group AB.PFAFF Industriesysteme und Maschinen AG is an authorized licensee of the PFAFF trademark.
