operators_manual
Table Of Contents
- Engine Operation
- Safety - Introduction
- Emergency - What To Do If
- Operating Instructions
- Engine Warning Lamps
- Stop Engine Lamp
- Engine, Check Engine
- Malfunction Indicator Lamp
- Diesel Particulate Filter (DPF) Warning Lamp
- High Exhaust System Temperature (HEST) Warning Lamp
- Diesel Exhaust Fluid (DEF) Lamp
- Engine Wait-To-Start Lamp
- Engine Braking System
- Driving
- Normal Starting Procedure
- Cold Weather Starting
- Starting Procedure After Extended Shutdown or Oil Change
- Operating the Engine
- Engine Operating Range
- Extended Idling
- Engine Shutdown
- Electromagnetic Interference
- Operating on Level and Dry Pavement
- Operating on Grades and Dry Pavement
- Tips for Operation on Slick Roads
- Engine Maintenance
- Maintenance Requirements
- Maintenance Schedule Intervals
- Preventative Maintenance Schedule
- Engine Specifications
- Engine Lubricating Oil Recommendations and Specifications
- Engine Oil Capacities and Pressures
- Engine Lubrication and Filter Intervals
- Cooling System Maintenance
- Engine Coolant Specifications
- Extended Life Coolant
- Fuel Recommendations
- Warranty and the Use of Biodiesel Fuel
- Recommendations to Avoid Fuel Gelling
- Fuel Filter Interval
- Diesel Exhaust Fluid Recommendations and Specifications
- Maintenance Procedures
- Engine Identification
- Engine Warranty
- Index
WARNING
Coolant is toxic. DO NOT get the fluid
in eyes. If contact occurs, flood eyes
with large amounts of water for 15 mi-
nutes. Avoid prolonged or repeated
contact with skin. In case of contact,
immediately wash skin with soap and
water. DO NOT take internally. If swal-
lowed, seek immediate medical atten-
tion. DO NOT induce vomiting. Failure
to comply may result in death, person-
al injury, equipment or property dam-
age.
CAUTION
The engine cooling system has very
specific maintenance and inspection
requirements. Failure to follow require-
ments can damage the engine. Engine
damage can include but is not limited
to freezing, boiling, corrosion, pitted
cylinder liners. This information is
found in the engine manufacturers
owner’s manual. It is the owner’s re-
sponsibility to follow all requirements
listed in the engine manufacturers
owner’s manual.
NOTE
Coolant is harmful to the environment.
Unused coolant must be stored as a
toxic hazardous material in leakproof
containers. Used coolant must be
processed as industrial chemical
waste. Please follow HAZMAT guide-
lines with both used and unused cool-
ants.
CAUTION
Use of non-genuine coolant filters can
cause severe engine damage.
Concentration
Check the level of freeze/boilover
protection, which is determined by the
glycol concentration. Use a glycol
refractometer to determine glycol level.
Add coolant to obtain the coolant/water
ratio required to provide the protection you
need. A 50/50 mix of coolant and water is
adequate for most applications. For
extremely cold operating conditions, the
ratio can be adjusted to a higher
concentration of coolant.
NOTE
Maximum recommended ELC concen-
tration is 60% ELC and 40% water by
volume (a 60/40 coolant mixture). The
minimum recommended concentration
is 40%.
Glycol Concentration Level
Level
Desired
Coolant
/ Water
Ratio
Freeze
Point °F
(°C)
Recommended
Levels
40% -12 (-24)
45% -23 (-31)
50% -34 (-37)
55% -50 (-46)
60% -62 (-52)
ENGINE MAINTENANCE - Cooling System Maintenance
52 Y53-1183-1E1 (04/16/18)
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