operators_manual
Table Of Contents
- Engine Operation
- Safety - Introduction
- Emergency - What To Do If
- Operating Instructions
- Engine Warning Lamps
- Stop Engine Lamp
- Engine, Check Engine
- Malfunction Indicator Lamp
- Diesel Particulate Filter (DPF) Warning Lamp
- High Exhaust System Temperature (HEST) Warning Lamp
- Diesel Exhaust Fluid (DEF) Lamp
- Engine Wait-To-Start Lamp
- Engine Braking System
- Driving
- Normal Starting Procedure
- Cold Weather Starting
- Starting Procedure After Extended Shutdown or Oil Change
- Operating the Engine
- Engine Operating Range
- Extended Idling
- Engine Shutdown
- Electromagnetic Interference
- Operating on Level and Dry Pavement
- Operating on Grades and Dry Pavement
- Tips for Operation on Slick Roads
- Engine Maintenance
- Maintenance Requirements
- Maintenance Schedule Intervals
- Preventative Maintenance Schedule
- Engine Specifications
- Engine Lubricating Oil Recommendations and Specifications
- Engine Oil Capacities and Pressures
- Engine Lubrication and Filter Intervals
- Cooling System Maintenance
- Engine Coolant Specifications
- Extended Life Coolant
- Fuel Recommendations
- Warranty and the Use of Biodiesel Fuel
- Recommendations to Avoid Fuel Gelling
- Fuel Filter Interval
- Diesel Exhaust Fluid Recommendations and Specifications
- Maintenance Procedures
- Engine Identification
- Engine Warranty
- Index
Daily or Refueling Maintenance
Checks
Visual Inspection of Engine
Daily and refueling visual check of engine.
This procedure should be followed as part
of daily and refueling maintenance checks.
1. Check for any signs of fluid leaks.
2. Ensure all access caps/covers are
installed and tight.
3. Excessive oil, coolant or fuel
consumption
4. Loose or damaged parts
5. Worn or damaged belts
6. Worn or damaged wiring harnesses
7. Any change in system appearance
8. Odor of fuel
9. Odor of electronic devices.
10. When operating the engine, listen for
any unusual system noises which
can indicate service is required.
Daily Maintenance Items
Daily maintenance tasks below must be
performed to properly maintain the engine:
Engine Fuel Filter / Water Separator
on
page 36
Coolant Level on page 36
Chassis Fuel Filter / Water Separator on
page 36
Engine Oil Level on page 59
Cooling Fan on page 36 and Coolant
Level on page 36
Aftertreatment Exhaust Piping on page
37
Air Intake Piping on page 37
How to Drain Moisture from Air Tank on
page 37
Diesel Exhaust Fluid on page 38
Crankcase Breather Tube - Check
Engine Fuel Filter / Water Separator
Daily and refueling maintenance check for
the engine fuel filter/water separator.
Automatic water drain, no maintenance
required.
Chassis Fuel Filter / Water
Separator
Daily and refueling maintenance check for
the chassis fuel filter/water separator.
This procedure should be followed as part
of daily and refueling maintenance checks.
1. Drain trapped water (if equipped).
Cooling Fan
Daily and refueling maintenance check for
engine cooling fan.
This procedure should be followed as part
of daily and refueling maintenance checks.
1. Inspect for cracks.
2. Inspect for clearance to other
components.
Coolant Level
Daily and refueling maintenance check for
engine coolant level.
Replacement or top up coolant should
have the same antifreeze concentration
and corrosion inhibitor content as the
original coolant in the cooling system. If
operating in sub-freezing conditions, a
60/40 mix of antifreeze and distilled water
may be substituted.
ENGINE MAINTENANCE - Maintenance Requirements
36 Y53-1183-1E1 (04/16/18)
2