operators_manual
Table Of Contents
- Contents
- Engine Operation
- Safety - Introduction
- Emergency - What To Do If
- Operating Instructions
- Engine Maintenance
- Maintenance Requirements
- Maintenance Schedule
- Engine Specifications
- Engine Lubricating Oil Recommendations and Specifications
- Engine Oil Specifications
- Engine Lubrication and Filter Intervals
- Cooling System Maintenance
- Engine Coolant Specifications
- Extended Life Coolant
- Fuel Recommendations
- Warranty and the Use of Biodiesel Fuel
- Recommendations to Avoid Fuel Gelling
- Maintenance Procedures
- Engine Oil Level
- Engine Oil Filter
- Crankcase Ventilation (CCV) ModuleĀ Maintenance
- Fuel Filter
- Cooling System
- Drive Belts
- Engine Belt Checks
- Fan Belt Tensioner
- Engine Fan
- Poly V-belt and Fan Drive Belt Removal
- Poly V-belt and Fan Drive Belt Installation
- Poly V-belt, Alternator, Air-Conditioning Compressor Drive and Coolant Pump Drive Removal
- Poly V-belt, Alternator, Air-Conditioning Compressor Drive and Coolant Pump Drive Install
- Aftertreatment System
- Air System
- Air Intake System
- Turbocharger
- Exhaust System
- Charging - Cranking System
- Crankshaft - Vibration Damper
- Engine Mounting Bolts
- Engine Valves
- Engine Identification
- Engine Warranty
- Index
back to its normal position. If the
tensioner had been temporarily
blocked, relieve tensioner pressure
enough to remove the locking pin,
then allow the tensioner to spring
back to its normal position.
NOTE
Do not reuse nylon patch lock nuts.
Replace with new
lock nuts when rein-
stalling parts.
3. Reinstall fan blade using fan blade
bolts and new 9/16" nylon patch
lock nuts.
4. Reconnect the electrical ground
wire to the battery.
Poly V
-belt, Alternator, Air-
Conditioning Compressor Drive
and Coolant Pump Drive Removal
Procedure to remove poly v-belt, alternator,
air-conditioning compressor drive and
coolant pump drive engine belts.
Follow the steps below to remove the poly
v-belt, alternator, air-conditioning
compressor drive and coolant pump drive
belts:
1. Remove the poly V-belt from the
fan and coolant pump drive as
described in Poly V-belt and Fan
Drive Belt Removal.
NOTE
Removing the fan blade is not neces-
sary if only
the accessory belt is re-
moved. After removing the fan drive
belt from its pulleys the accessory belt
can be removed over the fan blade.
2. Next, place a flex-bar with a 15 mm
socket on the alternator and air
conditioning compressor drive belt
tensioner roller fastener as shown.
Move the bar in the direction
shown to relieve pressure on the
belt tensioner.
Flex Bar on Tensioner - Compressor and Coolant
Pump Belt
3. With the belt tensioner pressure
relieved, remove the poly V-belt
from the pulleys.
⢠The tensioner can be
temporarily blocked with a
0.16-0.2 inch (4-5 mm) thick pin
(bore). This facilitates removal
and installation of the poly V
-
belt.
4. After removing the belt, carefully
allow the belt tensioner to spring
ENGINE MAINTENANCE - Maintenance Procedures
Y53-1166-1G1 (08/2018) 71
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