operators_manual
Table Of Contents
- Contents
- Engine Operation
- Safety - Introduction
- Emergency - What To Do If
- Operating Instructions
- Engine Maintenance
- Maintenance Requirements
- Maintenance Schedule
- Engine Specifications
- Engine Lubricating Oil Recommendations and Specifications
- Engine Oil Specifications
- Engine Lubrication and Filter Intervals
- Cooling System Maintenance
- Engine Coolant Specifications
- Extended Life Coolant
- Fuel Recommendations
- Warranty and the Use of Biodiesel Fuel
- Recommendations to Avoid Fuel Gelling
- Maintenance Procedures
- Engine Oil Level
- Engine Oil Filter
- Crankcase Ventilation (CCV) ModuleĀ Maintenance
- Fuel Filter
- Cooling System
- Drive Belts
- Engine Belt Checks
- Fan Belt Tensioner
- Engine Fan
- Poly V-belt and Fan Drive Belt Removal
- Poly V-belt and Fan Drive Belt Installation
- Poly V-belt, Alternator, Air-Conditioning Compressor Drive and Coolant Pump Drive Removal
- Poly V-belt, Alternator, Air-Conditioning Compressor Drive and Coolant Pump Drive Install
- Aftertreatment System
- Air System
- Air Intake System
- Turbocharger
- Exhaust System
- Charging - Cranking System
- Crankshaft - Vibration Damper
- Engine Mounting Bolts
- Engine Valves
- Engine Identification
- Engine Warranty
- Index
How to Install a CCV Unit to the
Engine
Installation instructions for servicable
Crankcase Ventilation (CCV) modules.
Follow the steps below to install the CCV.
1.
Install the CCV module on the
engine. Tighten and torque the six
bolts using a torque wrench to 16.2
+/- 1.5 lb-ft (22.0 +/- 2.0 NĀ·m).
2. Attach electrical connector and
inlet/outlet hoses.
Fuel Filter
Important information on replacing engine
mounted cartridge type fuel filters.
Perform these maintenance procedures
according to the Preventative Maintenance
Schedule.
WARNING
When removing the fuel filter, a quanti-
ty of fuel will escape. Do not smoke or
allow an open flame in close proximity.
Failure to do so could ignite a fire or
cause an explosion which could result
in serious injury to you and/or bystand-
ers. Failure to comply may result in
death, personal injury, equipment or
property damage.
NOTE
The fuel filter and the hand pump are
located on the
left-hand side of the en-
gine, as viewed from the driver's seat.
NOTE
Use of poor quality fuel may require
more frequent fuel
filter element serv-
ice.
Description
The fuel filter/water separator module
provides fine-particle filtration, water
separation, water-in fuel-sensing,
automatic water draining, lifetime
purification of drained water with a
charcoal filter, 12V preheating and system
manual priming in a singular easy to
service module.
NOTE
The engine and fuel module should be
operated in cold climates with accepta-
ble cold climate
fuel blends which no-
ticeably reduces wax gelling in the fuel
filter cartridge. The fuel module in-
cludes a 12V preheater to support pre-
heat of the fuel for initial start-up in
mild climates. Failure to operate with
acceptable cold climate fuel may result
in insufficient fuel flow to the fuel injec-
tion system.
Biodiesel
NOTE
If B6-B20 biodiesel fuel is used, the
fuel filter must
be changed every
25,000 mi (40,000 km).
ENGINE MAINTENANCE - Maintenance Procedures
60 Y53-1166-1G1 (08/2018)
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