operators_manual
Table Of Contents
- Contents
- Safety
- Applies To
- Using this Manual
- Safety Alerts
- Illustrations
- General Safety Instructions
- Data Recorder
- Environmental Protection Agency
- A Special Word About Repairs
- Additional Sources of Information
- Cab Access
- How to Access the Upper Bunk
- Deckplate Access
- How to open the hood
- Seat
- What to do before starting the vehicle
- Vehicle Loading
- Visual inspection while approaching the vehicle
- Daily Checks
- Weekly Checks
- Emergency
- Roadside Assistance
- Low Air Alarm
- Stop Engine Lamp
- Low Oil Pressure Lamp
- Engine is Overheating
- How to inspect and replace a fuse
- Where are the Fuses Located?
- How to Jump Start a Battery
- How to Recover a Vehicle
- Manually Release the Parking Brake
- What is a Recovery Hitch?
- How to use a Recovery Hitch
- How to Prepare the Axles for Towing
- How to Manually Lock a Differential
- Recovery Hitch Capacities
- What are the Best Practices for Recovery Rigging?
- Returning to Service After Recovering
- What to do if the Vehicle is Stuck in Sand, Mud, Snow or Ice
- Towing the Vehicle
- Controls
- Instrument Cluster
- How to use the Menu Control Switch
- Driver Information Display
- Odometer/Trip Odometer
- Outside Air Temperature
- Clock
- Active Warnings
- Cruise Control
- Header
- Menu Control Switch Cue
- Main Content Area
- Blank Screen
- Tire Pressure Monitoring System
- Virtual Gauges
- Ignition Timer
- Fuel Economy
- Trip Information
- Truck Information
- Warnings and Faults
- Settings
- Guide to the Warning Symbols
- Axle, Stability Control
- Axle, Traction Control
- Brakes, Anti-Lock Brake System
- Brake, Park Brake
- Brakes, Low Air
- Brake, Service Brake
- Brakes, Trailer Anti-Lock Brake System
- Differential, Inter Axle Lock
- Dump Truck, Body Up
- Dump Truck, Gate
- Dump Truck, Trailer Body Up
- Diesel Particulate Filter (DPF) Warning Lamp
- Emissions, High Exhaust System Temperature
- Emissions, Malfunction Indicator Lamp
- Engine, Check Engine
- Engine, Engine Fan
- Engine, Engine Block Heater
- Engine, Low Coolant Level
- Engine, Overspeed Air Shutdown
- Engine, Retarder (Brake)
- Engine, Stop Engine
- Engine Wait-To-Start Lamp
- Fuel Water In Fuel (WIF)
- Lights, High Beam
- Lane Departure Warning (LDW)
- Power Take-off (PTO) Pump Mode
- Power Take-off (PTO)
- Refrigerator
- Suspension Dump
- Seat Belt Fasten
- Tire Inflation (TPMS)
- Transmission, Auxiliary
- Transmission, Check
- Transmission, Oil Temperature High
- Transmission, Retarder
- Transmission, Service Transmission (Allison only)
- Turn Signal, Left
- Turn Signal, Right
- Optional Gauges
- Axle, Pusher Air Pressure
- Axle, Tag Air Pressure
- Fuel Filter Restriction
- Air Filter Restriction Indicator or Gauge
- Engine, Oil Pressure
- Engine, Oil Temperature
- Manifold Pressure Gauge
- Fuel Pressure Gauge
- Transmission Temperature Gauge
- Drive Axle Temperature Gauge (Forward and Rear)
- Suspension Load Air Pressure, #1, #2
- Tractor Brake Application Air Pressure
- Trailer Brake Application Air Pressure
- Trailer Air Tank Air Pressure
- Transfer Case Oil Temperature
- Transmission Oil Temperature, Auxiliary
- Transmission Retarder Oil Temperature
- Dash Switches
- Axle, Diff-Lock - Dual
- Axle, Diff-Lock - Forward Rear
- Axle, Diff-Lock - Steer
- Axle, Diff-Lock - Rear Rear
- Axle, Diff-Lock - Single Rear
- Axle, Inter-Axle Differential Locked (Tandem)
- Axle, Differential Lock - Tridrive
- Axle, Two Speed
- Back Up Alarm Mute
- Batteries, Low Voltage Disconnect (LVD)
- Brakes, ABS Off-Road
- Brakes, Parking Brake Valve
- Brake, Trailer Hand
- Cab Dimmer Switch
- Dump Truck Gate
- Engine, Cruise Control On/Off
- Engine, Cruise Control Set/Resume
- Engine, Fan Override
- Engine, Heater
- Engine, Remote Throttle
- Engine, Overspeed Air Shutdown (Manual)
- Engine, Overspeed Air Shutdown (Test)
- Engine, Under Hood Air Intake
- Exhaust, Diesel Particulate Filter (DPF) Regeneration
- Fifth Wheel Slide
- Fuel Heater
- Generic Air, Accessory
- Generic, Spare SPARE
- Ignition Key Switch
- Lights, Auxiliary
- Lights, Beacon
- Lights, Daytime Running (Override)
- Lights, Dome
- Lights, Exterior Lights Self Test
- Lights, Flood
- Lights, Flood (Spare)
- Lights, Fog
- Lights, Hazard
- Lights, Headlight
- Lights, Marker/Clearance
- Lights, Marker/Clearance/Trailer
- Lights, Park Light
- Lights, Spot
- Mud and Snow Traction Control
- Pintle Hook
- Power Take-off (PTO)
- Power Take-off (PTO), Forward
- Power Take-off (PTO), Rear
- Suspension, Axle, Pusher
- Suspension, Axle, Tag
- Suspension, Dump
- Suspension, Air Retention
- Suspension, Third Axle Lift
- Trailer Air Supply
- Trailer, Axle (3rd Axle) Lift
- Trailer, Axle Lift Forward
- Trailer, Axle Lift Rear
- Trailer, Belly Dump
- Trailer, Dump Gate
- Trailer, Belly Dump Gate Center
- Trailer, Belly Dump Gate Front
- Trailer, Belly Dump Gate Rear
- Trailer, Hotline
- Trailer, Suspension Air Dump
- Transmission, Transfer Case
- Transmission, Transfer Case 2 Speed
- Winch Clutch
- Steering Column Controls
- Controls on the Right Hand of the Steering Column
- Controls on the Right Hand of the Steering Column
- Steering Wheel Controls (Optional)
- City Horn
- Door Mounted Controls
- Ignition Key Switch
- What is the Exterior Lights Self Test
- How to use the Exterior Light Self Test Switch
- Heating and Air Conditioning
- Sleeper Alarm Clock
- Cab Accessories
- Sleeper Control Panel
- Driving
- Starting and Operating
- Starting and Warming Up
- Engine Operations
- Stationary Power Take Off Operation
- Engine Fan Control
- Using a Winterfront
- Engine Control Display
- What is Exhaust Aftertreatment
- Engine Brake Operation
- Engine Brake Operation for a Vehicle with Automated Transmission
- Cruise Control
- Adaptive Cruise Control (Optional)
- Predictive Cruise Control (Optional)
- Air Filter Restriction Indicator
- Transmission
- Brakes
- Axle and Suspension
- Aftertreatment System
- Driving Tips and Techniques
- What to Consider when using a Sleeper Bunk
- Stopping the Vehicle
- Maintenance
- Maintenance Schedule
- New Vehicle Maintenance Schedule
- Lubricants
- Checking Oil Level
- Inspect Power Steering Fluid
- What is the Air System?
- Air Dryer Maintenance
- Air Tanks
- How to Check for Air System Leaks
- What is an Air Compressor?
- Brake System
- Cab Maintenance
- Safety Restraint System - Inspection
- Cooling System Maintenance
- Windshield Wiper/Washer
- Electrical System
- Aftertreatment System Power Requirements
- What is Low Voltage Disconnect?
- How to Replace Headlamp Bulb
- Vehicle Light Bulb specifications
- Aiming Headlights
- Fuses, Circuit Breakers and Relays
- Altering the Electrical System
- Batteries
- Under Cab Battery Access
- In Cab Battery Access
- Cranking Battery Specification
- Removing Batteries
- Installing Batteries
- Replace Battery Box Cover
- Slow Battery Charging
- Alternator
- Remote Keyless Entry
- Engine Maintenance
- Fuel System
- Frame
- Front Axle and Suspension
- Heater and Air Conditioner Maintenance
- Noise and Emission Control
- Rear Axle and Suspension
- Steering System
- Driveline
- Tires
- Wheels
- Transmission Maintenance
- Hydraulic Clutch
- Specification Reference Charts
- Information
- Index
Preventive Maintenance section. This will
help preserve your investment.
Make sure your vehicle is in top working
condition before heading out on the road, it
is the responsible driver's duty to do so.
Inspect the vehicle according to the
Driver's Check List.
• Use the proper tool for manually
rotating the engine. DO NOT
attempt to rotate the crankshaft by
pulling or prying on the fan. This
practice can cause death, personal
injury, equipment damage, or
damage to the fan blades, causing
premature fan failure.
• Work areas should be dry, well lit,
well ventilated, free from clutter,
loose tools, parts, ignition sources
and hazardous substances.
• Wear protective glasses and
protective shoes when working.
• DO NOT wear loose-fitting or torn
clothing. Tie back and/or tuck in
long hair. Remove all jewelry when
working.
• Before beginning any repair,
disconnect the battery (negative [-]
cable) and discharge any
capacitors.
• Put a “DO NOT OPERATE” tag in
the operator's compartment or on
the controls.
• Allow the engine to cool before
slowly loosening the coolant filler
cap to relieve the pressure from the
cooling system.
WARNING
Removing the fill cap on a hot engine
can cause scalding coolant to spray
out and burn you badly. If the engine
has been in operation within the previ-
ous 30 minutes, be very careful in re-
moving the fill cap. Protect face,
hands, and arms against escaping flu-
id and steam by covering the cap with
a large, thick rag. DO NOT try to re-
move it until the surge tank cools down
or if you see any steam or coolant es-
caping. In any situation, remove the
cap very slowly and carefully. Be ready
to back off if any steam or coolant be-
gins to escape.
• Always use wheel chocks or proper
jack stands to support the vehicle
or vehicle components before
performing any service work. DO
NOT work on anything that is
supported only by lifting jacks or a
hoist. Before resting a vehicle on
jack stands, be sure the stands are
rated for the load you will be
placing on them.
• Before removing or disconnecting
any lines, fittings, or related items,
relieve all pressure in the air, oil,
fuel, and cooling systems. Remain
alert for possible pressure when
disconnecting any device from a
system that contains pressure.
High pressure oil or fuel can cause
death or personal injury.
• Always wear protective clothing
when working on any refrigerant
lines and make sure that the
workplace is well ventilated.
Inhalation of fumes can cause
death or personal injury. To protect
the environment, liquid refrigerant
systems must be properly emptied
and filled using equipment that
prevents the release of refrigerant
gas. Federal law requires capturing
and recycling refrigerant.
• When moving or lifting any heavy
equipment or parts, make sure to
use proper techniques and
assistance. Ensure all lifting
SAFETY - General Safety Instructions
Y53-6047-2HEN (03/18) 9
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