operators_manual
Table Of Contents
- Safety
- Applies To
- Using this Manual
- Safety Alerts
- Illustrations
- General Safety Instructions
- Data Recorder
- Environmental Protection Agency
- A Special Word About Repairs
- Additional Sources of Information
- Cab Access
- Cab Tilting
- Standard Seat
- What to do before starting the vehicle
- Vehicle Loading
- Visual inspection while approaching the vehicle
- Weekly Checks
- Daily Checks
- Emergency
- Roadside Assistance
- How to Recover a Vehicle
- Manually Release the Parking Brake
- What is a Recovery Hitch?
- How to use a Recovery Hitch
- How to Prepare the Axles for Towing
- How to Manually Lock a Differential
- Recovery Hitch Capacities
- What are the Best Practices for Recovery Rigging?
- Returning to Service After Recovering
- What to do if the Vehicle is Stuck in Sand, Mud, Snow or Ice
- Towing the Vehicle
- Controls
- Getting to Know the Dash
- Gauges in the Center Cluster
- Left Hand Accessories Overhead
- Right Hand Accessories Overhead for Dual Sit Steer Applications
- Guide to the Warning Symbols
- Axle, Traction Control
- Axle, Stability Control
- Axle, Front Driven
- Axle, Oil Temperature (Forward or Rear)
- Brakes, Anti-Lock Brake System
- Brake, Park Brake
- Brakes, Trailer Anti-Lock Brake System
- Emissions, High Exhaust System Temperature
- Emissions, Malfunction Indicator Lamp
- Emissions, Engine Derate
- Diesel Particulate Filter (DPF) Warning Lamp
- Diesel Exhaust Fluid (DEF) Lamp
- Fifth Wheel Slide, Unlocked
- Engine, Check Engine
- Engine, Low Coolant Level
- Engine, Coolant Temperature
- Engine, Oil Temperature
- Engine, Oil Pressure
- Voltmeter
- Engine, Overspeed Air Shutdown
- Engine, Retarder (Brake)
- Engine, Stop Engine
- Engine, Wait To Start
- Engine, Air Filter Restriction
- Fuel Filter Restriction
- Fuel Water In Fuel (WIF)
- Lights, High Beam
- Suspension Dump
- Seat Belt Fasten
- Tire Inflation (TPMS)
- Transmission, Check
- Transmission, Neutral
- Transmission, Oil Temperature High
- Turn Signal, Left
- Turn Signal, Right
- Introduction
- Speedometer
- Tachometer
- Engine - Coolant Temperature
- Fuel Level
- Engine, Oil Pressure
- Diesel Exhaust Fluid (DEF)
- Vehicle Air Pressure
- Driver Information Display
- Information Display
- Virtual Gauges
- Engine Speed RPM Detail
- Ignition Timer
- Trip Information
- Truck Information
- Diagnostic Display
- Transmission Display
- Active Warnings
- Clock
- Settings
- Menu Control Switch
- Switches in the Center Console
- Dual Station Switch
- Steering Column Controls
- How to Use the Turn Signal
- How to Turn on High Beams
- How to Momentarily Flash High Beams
- How to Flash Marker and Clearance Lights
- Operate the Windshield Wipers
- How to Spray Windshield Washer Fluid
- Trailer Brake Hand Valve
- Heating and Air Conditioning
- Air Conditioner Control Panel
- How to Manually Control the Air Conditioner for the Cab
- Dash Switches
- Axle, Diff-Lock - Dual
- Axle, Diff-Lock - Forward Rear
- Axle, Diff-Lock - Steer
- Axle, Diff-Lock - Rear Rear
- Axle, Diff-Lock - Single Rear
- Axle, Inter-Axle Differential Locked (Tandem)
- Axle, Differential Lock - Tridrive
- Axle, Two Speed
- Batteries, Low Voltage Disconnect (LVD)
- Brakes, ABS Off-Road
- Brakes, Parking Brake Valve
- Cab Dimmer Switch
- Dump Truck Gate
- Engine, Brake On/Off
- Engine, Cruise Control On/Off
- Engine, Cruise Control Set/Resume
- Engine, Fan Override
- Engine, Heater
- Engine, Remote Throttle
- Engine, Overspeed Air Shutdown (Manual)
- Engine, Overspeed Air Shutdown (Test)
- Engine, Under Hood Air Intake
- Exhaust, Diesel Particulate Filter (DPF) Regeneration
- Fifth Wheel Slide
- Fuel Heater
- Generic Air, Accessory
- Generic, Spare SPARE
- Ignition Key Switch
- Lights, Auxiliary
- Lights, Beacon
- Lights, Daytime Running (Override)
- Lights, Dome
- Lights, Flood
- Lights, Flood (Spare)
- Lights, Fog
- Lights, Hazard
- Lights, Headlight
- Lights, Marker/Clearance
- Lights, Marker/Clearance/Trailer
- Lights, Park Light
- Lights, Spot
- Mud and Snow Traction Control
- Pintle Hook
- Power Take-off (PTO)
- Power Take-off (PTO), Forward
- Power Take-off (PTO), Rear
- Suspension, Axle, Pusher
- Suspension, Axle, Tag
- Suspension, Dump
- Suspension, Air Retention
- Suspension, Third Axle Lift
- Trailer Air Supply
- Trailer, Axle (3rd Axle) Lift
- Trailer, Axle Lift Forward
- Trailer, Axle Lift Rear
- Trailer, Belly Dump
- Trailer, Dump Gate
- Trailer, Belly Dump Gate Center
- Trailer, Belly Dump Gate Front
- Trailer, Belly Dump Gate Rear
- Trailer, Hotline
- Trailer, Suspension Air Dump
- Transmission, Transfer Case
- Transmission, Transfer Case 2 Speed
- Winch Clutch
- Driving
- Starting and Operating
- How to Use Engine Start Switch on Right Hand Drive
- Starting and Warming Up
- Engine Operations
- Transmission
- Brakes
- Axle and Suspension
- Aftertreatment System
- Dual Steer Operation
- Driving Tips and Techniques
- Stopping the Vehicle
- Maintenance
- Maintenance Schedule
- New Vehicle Maintenance Schedule
- Lubricants
- Checking Oil Level
- Inspect Power Steering Fluid
- What is the Air System?
- What is an Air Dryer?
- Air Tanks
- How to Check for Air System Leaks
- What is an Air Compressor?
- Brake System
- Cab Maintenance
- Cooling System Maintenance
- Safety Restraint System - Inspection
- Windshield Wiper/Washer
- Electrical System
- Engine Maintenance
- Fuel System
- Frame
- Front Axle and Suspension
- Heater and Air Conditioner Maintenance
- Noise and Emission Control
- Rear Axle and Suspension
- Steering System
- Driveline
- Tires
- Wheels
- Transmission Maintenance
- Mechanical Clutch
- Specification Reference Charts
- Information
- Index
Engine
• Belts
• Hoses
• Clamps
• Radiator
• Air Cleaner
• Aftertreatments System
Components
• Exhaust Pipes
• Engine Air Pre-cleaner (Optional) -
For vocational vehicles with optional
engine air pre-cleaner, check the
purge valve at the bottom of the
hood mounted engine air precleaner
for any obstructions. Make sure the
purge valve will open and close as
needed to purge dirt and water from
the engine intake air.
• Automatic Transmission Fluid
(where applicable) - Check level,
after the engine has warmed up to
operating temperature.
Chassis and Cab Exterior
• Battery - check battery and
terminals.
• Wheel Cap Nuts - are they all in
place and torqued properly - tighten
if necessary. Wheels on page 210
• Controls and Wiring - check for
condition and adjustment
• Steering Components - check
pitman arm, draglink, and power
steering hoses, etc., for loose,
broken, or missing parts.
• Cab Air Conditioner Fresh Air Filter
- check for condition and
cleanliness.
See Also
Visual inspection while approaching the
vehicle on page 25
Daily Checks
A driver should perform these checks of
the vehicle daily, as a minimum.
NOTE
These checks are in addition to, not in place
of, Federal Motor Carrier Safety Regula-
tions. These regulations may be purchased
by writing to: Superintendent of Documents
U.S. Government Printing Office Bookstore
710 North Capitol Street N.W. Washington,
DC 20402 or ContactCenter@gpo.gov.
Engine
• Engine Oil
• Engine Coolant
• Power Steering Fluid
• Engine Belt
• Fuel Filter (Water Separator) Fuel
System on page 192
• Windshield Washer Fluid
• Battery Cables - check the condition
of the battery and alternator cables
for signs of chafing or rubbing.
Make sure that all clamps (straps)
holding the cables are present and
in good working order.
• Hood Latch
• Brake Lines and Hoses
• Steering Components - (pitman
arm, draglink, power steering hoses,
etc.).
• Hydraulic Clutch Fluid
Chassis and Cab Extrior
• Lights - are any exterior lights
cracked or damaged?
• Window and Mirrors - clean and
adjusted?
• Tires, Wheels and hubs Tires on
page 207 Wheels on page 210
SAFETY - Daily Checks
26 Y53-6096-1A1 (01/17)
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