operators_manual

Table Of Contents
System Component Task I A B C D E
Main and Auxiliary
Transmission
Main and Auxiliary Transmission and Transfer Case Inspect for visible damage, signs of overheating, and
leaks.
Check the drain plugs for tightness.
Mounting Brackets and Fasteners Check the condition of the fasteners and their torque.
Tighten to the specified torque value as required.
Oil Cooler Clean the fins (air-to-oil type) and body. Check the
hose condition and for leaks: replace as required.
Main and Auxiliary Transmission Check the oil level: refill as required.
Main and Auxiliary Transmission (ON HIGHWAY) Drain lubricant while warm. Flush each unit with clean
flushing oil.
500,000 miles/ 800,000 km
Main and Auxiliary Transmission (OFF HIGHWAY) Drain lubricant while warm. Flush each unit with clean
flushing oil.
Auxiliary
Transmission
Cotta Transfer Case TR2205 Fabco Transfer Case
TC142/TC143/TC170/ TC270 Marmon-Harrington
Transfer Case MVG2000/MVG2000SD
Inspect: Check oil level, inspect for leaks and any
visible damage.
Initial oil change: Drain oil while warm: flush case with
gear oil-compatible fluid, clean magnetic drain plug,
and refill. Do not flush the case with any solvent.
Change oil.
Air Intake Air Intake Piping, Mounting, and Charge Air Cooler Check the system for broken pipes, leaks, joint
integrity, cleanliness, and proper support; see Air
Intake System on page 190.
Air Cleaner Replace the engine intake air cleaner element. When required by air restriction indicator
or required by the engine manufacturer's
operator manual.
MAINTENANCE - Maintenance Schedule
142 Y53-6096-1A1 (01/17)
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