User Manual

Make sure that the fluid level registers on
or above the fluid level mark molded on the
reservoir - add more if necessary
, as
follows:
1. Remove each reservoir cap and
extract the rubber diaphragm from
each reservoir.
Booster and Master Cylinder Assembly
2. Fill each reservoir with clean
hydraulic fluid of the approved
specification (DOT 3 brake fluid).
3.
Insert the rubber diaphragms into
the reservoirs.
4. To prevent leakage from the
reservoirs, ensure that the seal in
each reservoir cap is in good
condition before refitting the cap.
WARNING
If the brake fluid reservoir requires an
excessive
amount of hydraulic fluid,
the complete system must be inspect-
ed for leaks and repaired if necessary
(consult your nearest dealer). Failure
to keep the brake system in good re-
pair may lead to loss of braking and
possibly cause serious personal injury.
Service Brake Component
Inspection
Remove each wheel to inspect the brake
components.
System Components
CAUTION
When replacing disc brake pads, be
sure
to use the same lining material on
both axles. Mixing lining types can re-
sult in unbalanced braking, increased
pad wear, or degraded stopping per-
formance. Consult your nearest dealer.
Disc
brake
pads
Visually inspect all brake pad linings.
Brake pads should be replaced when the
remaining lining reaches 3.16 inch
thickness or less. It is recommended that
all disc brake pads be replaced at the
same time since this will maintain
balanced braking. At a minimum, replace
all disc brake pads on one axle, both
ends, at the same time.
Calipers Visually inspect calipers for brake fluid
leakage, damaged or defective pistons or
piston boots. If there is evidence of
leakage, damage, or other defects the
caliper should be replaced or repaired.
Disc
brake
rotors
Visually inspect rotors for scoring,
warping, cracks, bluing or heat spots or
other damage or defects. If signs of
damage or defects are found, the rotor(s)
should be resurfaced or replaced in
accordance with the vehicle
manufacturer's recommended service
procedure.
Anchor
plates
Visually inspect anchor plates for worn or
damaged slippers, damaged or dislodged
MAINTENANCE - Brake System
216 Y53-6113-1A1 (11/20)
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