User Manual

SENR9977 61
Index Section
Index
A
Air in Fuel - Test..................................................... 32
Air Inlet and E
xhaust System ............................ 7, 38
Cylinder Head And Valves ................................... 9
Turbocharger ....................................................... 8
Air Inlet and E
xhaust System - Inspect.................. 38
Alternator - Test ..................................................... 56
Warning Lamp Does Not Illuminate ................... 56
Warning Light i
s On When the Engine is
Running............................................................ 56
B
Basic Engine...................................................... 6, 5
0
Camshaft............ .................................................. 7
Crankshaft ............................................................ 7
Cylinder Block
and Cylinder Head ....................... 6
Pistons, Rings, and Connecting Rods ................. 7
Battery - Test ......................................................... 56
C
Charging System - Test ......................................... 57
Alternator Regulator........................................... 58
Compression - T
est................................................ 39
Connecting Rod - Inspect ...................................... 50
Connecting Rod Bearings - Inspect....................... 51
Cooling System ............................................... 1
0
,
46
Cooling System - Check (Overheating) ................. 46
Cooling System - Inspect....................................... 47
Visual Inspecti
on Of The Cooling System.......... 47
Cooling System - Test............................................ 47
Checking the Filler Cap...................................... 48
Testing The Radi
ator And Cooling System For
Leaks................................................................ 48
Cylinder Block - Inspect......................................... 51
Cylinder Head - In
spect ......................................... 52
Remachining the Cylinder Head ........................ 52
E
Electric Startin
g System - Test............................... 58
Diagnosis Procedure.......................................... 59
General Information ........................................... 58
Electrical Syste
m ............................................. 12, 56
Alternator ........................................................... 12
Starting Motor .................................................... 13
Electronic Contr
ol System ..................................... 22
Electronic Control Module (ECM) ...................... 23
Pressure Sensors .............................................. 23
Primary Speed/Tim
ing Sensor ........................... 24
Temperature Sensors......................................... 24
Voltage Load-dump Protection Module
(VLPM) ............................................................. 25
Engine Oil Cooler - Inspect.................................... 49
Engine Oil Pre
ssure - Tes t..................................... 43
High Oil Pressure............................................... 43
Low Oil Pressure................................................ 43
Engine Oil Pump
- Inspect..................................... 43
Engine Operation..................................................... 6
Engine Valve Lash - Inspect/Adjust ....................... 39
Valve Lash Adju
stment ...................................... 39
Valve Lash Setting ............................................. 39
Excessive Bearing Wear - Inspect......................... 44
Excessive Engi
ne Oil Consumption - Inspect........ 44
Engine Oil Leaks into the Combustion Area of the
Cylinders .......................................................... 44
Engine Oil Leaks
on the Outside of the Engine.. 44
F
Finding Top Center Position for No. 1 Piston......... 33
Flywheel - Insp
ect.................................................. 53
Alignment of the Flywheel Face......................... 53
Flywheel Runout ................................................ 54
Flywheel Housin
g - Inspect ................................... 54
Alignment of the Flywheel Housing.................... 54
Concentricity of the Flywheel Housing............... 54
Fuel Injection ......................................................... 1
4
Fuel Injection Pump ........................................... 16
Fuel Injectors ..................................................... 21
Fuel Injection Ti
ming - Adjust ................................ 34
Fuel Injection Timing - Check ................................ 35
Fuel Quality - Test.................................................. 35
Fuel System........................................................... 32
Fuel System - Inspect............................................ 32
Fuel System - Prime .............................................. 36
Fuel System Press
ure - Test ................................. 36
Check the Function of the Fuel Transfer Pump.. 36
Check the Function of the Pressure Regulator .. 37
G
Gear Group - Inspect..................................... ........ 55
General Information................................................. 4
Glossary of Electr
onic Control Terms .................... 29
Glow Plugs - Test................................................... 60
Checking The Operation of The Glow Plug ....... 60
Continuity Check of
the Glow Plugs................... 60
I
Important Safety Information ................................... 2
Increased Engine O
il Temperature - Inspect ......... 45
Introduction.............................................................. 4
L
Lubrication Syste
m ........................................... 11, 43