Installation Manual

N38143 Chapter 2
Page 3
Exhaust systems
The exhaust system should conduct exhaust gases from the engine to the atmosphere with acceptable back
pressure at the same time reducing exhaust noise to the minimum, avoiding gas leaks and excessive surface
temperatures while accommodating engine movement on exible mounts.
There are two types of systems used, wet and dry.
Caution: In all types of exhaust system, when measured within 305mm (12 inches) of the exhaust outlet from
the engine, the exhaust back pressure must not exceed the amount stated in the relevant data section at the
back of this manual
Wet Systems
Wet exhaust systems, where the raw water used to circulate through the heat exchangers on the engine is
nally injected into the exhaust pipe to cool the exhaust gases, are the most common choice for small craft.
Their principal advantage is that a rubber exhaust hose may be used, with a fairly low surface temperature,
which presents no risk of re.
A general arrangement for such a system is shown on (A). In many cases the exhaust outlet passes through
the transom, just above the waterline (A1). It will be seen that a minimum fall of 10 degrees is required (A2),
and that the point of water injection must be at least 200mm (8 inches) above the waterline (A3), although the
actual height necessary for a particular boat can only be decided in the light of the exhaust system design, and
the pitch and roll which may be encountered in service.
Caution: It is essential that the exhaust system is designed so that water from the exhaust does not enter the
engine under any conceivable operational condition.
Exhaust pipes
Engine model Exhaust bore Engine mode Exhaust bore
415GM
50mm (2.0ins)
4.4GM 76mm (3.0 ins)
422GM 4.4TGM
422TGM 4.4TWGM
100mm (4.0ins)700GM 63.5mm (2.5ins) 4.4TW2GM
4GM
76mm (3ins)
6TG2AM
4TGM 6TWGM 125mm (5ins)