Disassembly and assembly

Illustration 5 g02231073

Typical example

1. Install new clamp (4) with the tightening assembly

centered between reliefs (A). Do not torque the

clamp until Step 12

Note: The end of the clamp must be flush with the

end of the bellows assembly.

Illustration 6 g02211937

Typical example

2. Distance (X) is 40 mm (1.6 inch). Place Mark (B)

onto tube (3) at Distance (X) from the end of tube

(3).

3. Insert tube (3) into the bellows. The tube should be

inserted as far as possible without using force.

This action will minimize the overall length of the

lines group and will help with installation.

Illustration 7 g02211913

Typical example

Alignment wrap is not shown for photographic

purposes.

4. Prior to installation, position both ball clamp

assemblies (2) and (6) onto the lines group.

5. Position the lines group between the Clean

Emissions Module and the turbocharger adapter.

Adjust the length of tube (3) in the slip joint at

clamp assembly (4) in order to position the lines

group.

Note: Do not force any of the components into the

position.

Note: Make sure that you loosely fit all of the parts

before the final torquing is started.

Note: Failure to reinstall the bellows into the original

alignment will result in a failure of the part and a

needed replacement.

Illustration 8 g02211953

Typical example

The photo is a cutaway view of the ball clamp

assembly.

UENR0624-03

Disassembly and Assembly Section

This document has been printed from SPI2. NOT FOR RESALE