Disassembly and assembly

Note: Ensure that the bellows are not subjected to
any undue stress.
i. Install tube assembly (6), align the tube
assembly with the temporary marks on the
bellows. Tighten clamp (7) hand tight.
Installation Procedure for the
Flexible Exhaust Pipe as an
Assembly
NOTICE
Inspect the bellows for damage prior to installation. If
there is any damage to the convolutions, discard the
bellows. If there is any difficulty in installation after
the repair, discard the bellows.
1. Check the flexible exhaust pipe assembly for
damage. Refer to Disassembly and Assembly,
“Inspection of Parts” for more information.
Illustration 106 g02354616
Typical example
2. Position a new ball clamp (2) onto the flexible
exhaust pipe assembly.
3. Install V-band clamp (4) onto turbocharger (5).
4. Install assembly of the flexible exhaust pipe onto
CEM (1) and turbocharger (5).
Note: Ensure that the assembly of the flexible
exhaust pipe is supported at all times.
5. Tighten V-band clamp (4) hand tight.
6. Tighten ball clamp (2) hand tight.
NOTICE
Failure to reinstall the bellows into the original posi-
tion will result in a failure of the bellows and possible
emissions failure.
7. Align the assembly of the flexible exhaust pipe with
the temporary marks. Ensure that bellows (3) are
not subjected to any undue stress.
Illustration 107 g02250353
Typical example
8. If a new bellows assembly has been installed,
ensure that all components of the flexible exhaust
pipe are not subjected to any undue stress and are
correctly aligned.
9. Tighten ball clamp (2) to a torque of 35 N·m
(26 lb ft).
10. Tighten clamp (7) to a torque of 55 N·m (40 lb ft).
11. Tighten ball clamp (8) to a torque of 35 N·m
(26 lb ft).
12. Tighten V-band clamp (4) to a torque of 25 N·m
(221 lb in).
62 UENR0624-03
Disassembly and Assembly Section
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