Disassembly and assembly

ManualsBrandsPerkins Engine ManualsOther854F-E34T, 854E-E34TA, 854F-E34TA Disassembly and Assembly

Assembly Procedure for the

Flexible Exhaust Pipe Assembly

Table 14

Required Tools

Tool Part Number

Part Description Qty

Drill Bit

3 mm (0.118 inch) Ø

Drill Bit

6.5 mm (0.256 inch) Ø

1. Ensure that all components of the flexible exhaust

pipe assembly are clean and free from wear and

damage. If necessary, replace any components of

the flexible exhaust pipe assembly that are worn

or damaged. Refer to Disassembly and Assembly,

“Inspection of Parts” for more information.

Illustration 104 g02469603

Typical example

2. If the flexible exhaust pipe assembly was

previously disassembled. Follow Step 2.a through

Step 2.i in order to assemble the flexible exhaust

pipe assembly.

NOTICE

Use the correct personal protective equipment when

removing the clamp.

a. If original bellows are to be reinstalled, place the

internal area in Position (G) of the bellows on a

suitable support. Use Tooling (A) in order to drill

a pilot hole through the spot weld in Position (H)

on clamp (7).

Note: Do not center punch the spot weld on

clamp (7).

b. Use Tooling (B) in order to drill out the spot weld

in Position (H) on clamp (7). Remove clamp (7)

from the bellows.

c. Remove all burrs from the internal and external

areas of bellows (3). Ensure that debris does

not enter the bellows.

Illustration 105 g02354619

Typical example

d. Position a new clamp (7) onto bellows (3). Hand

tighten clamp (7). Ensure that the center of the

clamp is central to Slots (J) on the bellows. The

clamp must be flush with the end of bellows (3).

Note: Ensure that the bellows are not subjected to

any undue stress.

e. If new bellows (3) are installed, clamp (7) will be

pre-installed to the bellows.

Note: Ensure that the bellows are not subjected to

any undue stress.

f. Position a new ball clamp (8) onto elbow (9).

g. Position bellows (3) onto elbow (9). Align the

bellows and the elbow with temporary marks.

h. Tighten ball clamp (8) hand tight.

UENR0624-03 61

Disassembly and Assembly Section

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