Disassembly and assembly
Illustration 102 g02354616
Typical example
2. Follow Steps 2.a through Step 2.d in order to
remove the flexible exhaust as an assembly from
the Clean Emission Module (CEM) and the
turbocharger.
a. Use suitable material in order to encase flexible
exhaust pipe (3). Encasing the flexible exhaust
pipe will prevent damage of the bellows. Encase
bellows for the flexible exhaust pipe (3) between
Position (D) and Position (E). Use cable straps
in order to retain the suitable material.
Note: Ensure that the flexible exhaust pipe is
supported at all times.
b. Loosen ball clamp (2) from the flexible exhaust
pipe assembly.
c. Loosen the bolt for V-band clamp (4).
Note: If V-band clamp (4) remain tight on the
flanges, apply releasing fluid on the V-band clamp.
Lightly tap the bolt on the V-band clamp with a soft
faced hammer in order to assist removal. Do not
use a prybar in order to remove V-band clamp.
d. Remove the assembly of the flexible exhaust
pipe from the CEM (1) and the turbocharger (5).
Note: Ensure that the assembly of the flexible
exhaust pipe is supported as the clamps are
removed.
Disassembly Procedure for the
Flexible Exhaust Pipe Assembly
1. If any part of the flexible exhaust pipe assembly is
damaged. Refer to Disassembly and Assembly,
“Inspection of Parts” for more information.
Illustration 103 g02469602
Typical example
2. If necessary, follow Step 2.a through Step 2.d in
order to disassemble the flexible exhaust pipe
assembly.
a. Make temporary marks in Position (F) on all
components of bellows (3) and tube assembly
(6) in order to show correct orientation and
alignment.
Note: Do not scribe the components in order to
mark the position of the flexible exhaust pipe
assembly.
b. Loosen clamp (7) and remove tube assembly
(6) from bellows (3).
c. Loosen ball clamp (8) and remove the ball
clamp.
d. Remove bellows (3) from elbow (9).
Note: Ensure that the flexible exhaust pipe bellows
are not subjected to any undue stress.
60 UENR0624-03
Disassembly and Assembly Section
This document has been printed from SPI2. NOT FOR RESALE