Disassembly and assembly

10. Lubricate the bearings of the turbocharger with
clean engine oil through the oil inlet port. Rotate
the shaft of the turbocharger in order to distribute
the lubricant.
11. If necessary, install a new sealing washer (13)
onto connection (14). Install connection assembly
(14) to the cylinder block. Tighten the connection
assembly to a torque of 22 N·m (195 lb in).
12. Position tube assembly (12) onto connection
assembly (14). Loosely install nut (15).
13. Position a new sealing washer (1) (not shown)
onto banjo bolt (2). Install banjo bolt (2) onto tube
assembly (12) and install remaining new sealing
washer (1) to banjo bolt (2). Tighten the banjo bolt
to torque of 35 N·m (26 lb ft).
14. Tighten nut (15) to torque of 25 N·m (221 lb in).
15. Connect hose assembly (6) to the wastegate
actuator. Tighten the hose clamp securely.
16. Connect hose assembly (4) to the turbocharger.
Tighten the hose clamp securely.
Illustration 90 g02862956
17. Tighten banjo bolt (28) to a torque of 12 N·m
(106 lb in).
Note: Ensure that the hose assembly does not come
into contact with any other engine components.
18. Tighten banjo bolt (24) to a torque of 12 N·m
(106 lb in).
Note: Ensure that the hose assembly does not come
into contact with any other engine components.
19. Connect the hose assemblies to the turbocharger
inlet and the turbocharger outlet. Tighten the hose
clamps securely.
UENR0624-03 53
Disassembly and Assembly Section
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