Disassembly and assembly

End By:
a. Install the flexible exhaust pipe to the
turbocharger. Refer to Disassembly and
Assembly, “Flexible Exhaust Pipe - Remove
and Install” for the correct procedure.
i05270679
Turbocharger - Install
(Side Mounted Turbochargers)
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
1. Ensure that the turbocharger is clean and free from
damage. Inspect the turbocharger for wear. Refer
to Systems Operation, Testing and Adjusting,
“Turbocharger - Inspect” for more information. If
the turbocharger is worn, the complete
turbocharger must be replaced.
2. Test the turbocharger actuator for correct
operation. Refer to Systems Operation, Testing
and Adjusting, “Turbocharger - Inspect” for more
information. If the actuator is damaged or the
actuator does not operate within the specified
limits, the complete turbocharger must be
replaced.
Illustration 86 g02862040
3. If necessary, follow Step 3.a through Step 3.f in
order to install boost pressure chamber cover (29).
a. Position gasket (23) (not shown) onto boost
pressure chamber cover (29).
b. Position boost pressure chamber cover onto
the engine oil cooler and install bolts (26).
Tighten the bolts to a torque of 10 N·m (89 lb in)
c. Install a new sealing washer (27) to banjo bolt
(28). Install the banjo bolt assembly to hose
assembly (22) and install the remaining sealing
washer (28). Install hose assembly (22) to boost
pressure chamber cover (29) finger tight.
d. Install tube assembly (22) into clip (21).
e. Install a new sealing washer (25) to banjo bolt
(24). Install the banjo bolt assembly to hose
assembly (6) and install the remaining sealing
washer (24). Install hose assembly (6) to boost
pressure chamber cover (29) finger tight.
f. Install the alternator and mounting bracket.
Refer to Disassembly and Assembly, “Alternator
- Remove and Install” for the correct procedure.
UENR0624-03 51
Disassembly and Assembly Section
This document has been printed from SPI2. NOT FOR RESALE