Disassembly and assembly

b. Install tube assembly (9) to the cylinder block.
c. Install bolt (17) to tube assembly (9). Tighten the
bolt to a torque of 25 N·m (221 lb in).
d. Install O-ring seal (15) (not shown) to tube
assembly (18).
e. Install tube assembly (18) to the oil cooler
assembly. Install bolts (16) to tube assembly
(18). Tighten the bolts to a torque of 25 N·m
(221 lb in).
5. Clean the gasket surface of exhaust manifold (24).
If necessary, install studs (22) to exhaust manifold
(24) and turbocharger (14). Tighten the studs to a
torque of 15 N·m (133 lb in).
6. Install a new gasket (23) (not shown) to the
exhaust manifold.
7. Position turbocharger (14) onto exhaust manifold
(24) and install washers (21) and new nuts (20).
Tighten the nuts to a torque of 28 N·m (248 lb in).
Note: Do not use the actuator rod to lift the
turbocharger.
Illustration 85 g02847785
8. Position a new gasket (13) (not shown) onto tube
assembly (9).
9. Position tube assembly (9) onto the turbocharger.
10. Install bolts (12) finger tight.
11. Tighten bolts (12) to a torque of 10 N·m (89 lb in).
12. Lubricate the bearings of the turbocharger with
clean engine oil through the oil inlet port. Rotate
the shaft of the turbocharger in order to distribute
the lubricant.
13. Position a new sealing washer (2) (not shown)
onto banjo bolt (1). Install banjo bolt (1) onto tube
assembly (11) and install remaining new sealing
washer (2) to banjo bolt (1).
14. Position tube assembly (11) onto the cylinder
block. Loosely install nut (10).
15. Position tube assembly (11) onto the
turbocharger. Loosely install banjo bolt (1).
16. Tighten banjo bolt (1) to a torque of 35 N·m
(26 lb ft).
Note: Ensure that the tube assembly does not come
into contact with any other engine component.
17. Tighten nut (10) to a torque of 25 N·m (221 lb in).
18. Connect hose assembly (8) to the wastegate
actuator. Install hose clamp (7) to hose assembly
(8). Tighten the hose clamp securely.
Note: Ensure that hose clamp is correctly positioned
on the hose assembly.
19. Connect hose assembly (4) to the turbocharger.
Install hose clamp (5) to hose assembly (4).
Tighten the hose clamp securely.
Note: Ensure that hose clamp is correctly positioned
on the hose assembly.
20. Connect the hose assemblies to turbocharger
inlet (6) and for turbocharger outlet (3). Securely
tighten the hose clamps.
50 UENR0624-03
Disassembly and Assembly Section
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