Disassembly and assembly

Illustration 78 g02859585
Illustration 79 g02859796
1. Loosen hose clamps and disconnect the hose
assemblies from turbocharger inlet (5) and from
turbocharger outlet (3).
2. Remove banjo bolt (2) from tube assembly (12).
Remove sealing washers (1) (not shown).
3. Loosen nut (15) and remove tube assembly (12)
from turbocharger (11) and the cylinder block.
4. If necessary, remove connection (14) from the
cylinder block. Remove sealing washer (13) (not
shown).
5. Loosen the hose clamp on hose assembly (4).
Disconnect hose assembly (4) from the
turbocharger.
6. Loosen the hose clamp on hose assembly (6).
Disconnect hose assembly (6) from the wastegate
actuator.
7. Remove bolts (10) from tube assembly (9).
8. Remove gasket (7) (not shown).
9. If necessary, remove tube assembly (9) from the
cylinder block. Remove O-ring seals (8) (not
shown).
Illustration 80 g02861996
10. Remove nuts (18) and washers (16) (not shown).
Remove turbocharger from the exhaust manifold
(19).
Note: Do not use the actuator rod to lift the
turbocharger.
11. Remove gasket (20) (not shown).
12. If necessary, remove the studs (17) from the
turbocharger and exhaust manifold.
UENR0624-03 47
Disassembly and Assembly Section
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