Disassembly and assembly

Illustration 74 g02719477
Illustration 75 g02868099
1. Loosen hose clamps and disconnect the hose
assemblies from turbocharger inlet (6) and from
turbocharger outlet (3).
2. Remove banjo bolt (1) from tube assembly (11).
Remove sealing washers (2) (not shown).
3. Loosen nut (10) and remove tube assembly (11)
from turbocharger (14) and the cylinder block.
4. Remove hose clamp (5) from hose assembly (4).
Disconnect hose assembly (4).
5. Remove hose clamp (7) from hose assembly (8).
Disconnect hose assembly (8) from the wastegate
actuator.
6. Remove bolts (12) from tube assembly (9).
7. Remove gasket (13) (not shown).
8. If necessary, follow Step 8.a through Step 8.d in
order to remove tube assembly (9) from the
cylinder block.
a. Remove bolts (16) and position tube assembly
(18) away from the oil cooler.
b. Remove O-ring seal (15) (not shown) from tube
assembly (18).
c. Remove bolt (17) and remove tube assembly
(9) from the cylinder block.
d. Remove O-ring seal (19) (not shown) from tube
assembly (9).
Illustration 76 g02719524
9. Remove nuts (20) and washers (21) (not shown).
Remove turbocharger (14) from exhaust manifold
(24).
Note: Do not use the actuator rod to lift the
turbocharger.
10. Remove gasket (23) (not shown).
11. If necessary, remove the studs (22) from
turbocharger (14) and exhaust manifold (24).
UENR0624-03 45
Disassembly and Assembly Section
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