Disassembly and assembly

NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
1. Ensure that all components are clean and free
from wear of damage. If necessary, replace any
components that are worn or damaged.
2. If Tooling (A) and Tooling (B) are not installed,
install Tooling (A) and install Tooling (B). Refer to
Disassembly and Assembly, “Fuel Injection Pump
Gear - Remove” for the correct procedure.
Illustration 67 g02937163
3. If necessary, install locating pin (6) into fuel
injection pump shaft (7).
4. Ensure that locating pin (6) is 45 degrees from
vertical and parallel to the center of Torx head plug
(5), refer to Illustration 67 .
5. Position gear (8) onto fuel injection pump shaft (7).
6. Install the front cover. Refer to Disassembly and
Assembly, “Front Cover - Remove and Install” for
the correct procedure.
7. Install the crankcase breather. Refer to
Disassembly and Assembly, “Crankcase Breather
- Install” for the correct procedure.
Illustration 68 g02937277
8. Remove Tooling (B) from the front housing.
9. Install new O-ring seal (1) to plug (2).
10. Install plug (2). Tighten the plug to a torque of
25 N·m (221 lb in).
11. Install new O-ring seal (3) to plug (4).
12. Install plug (4). Tighten the plug to a torque of
30 N·m (266 lb in).
13. If equipped, install the accessory drive. Refer to
Disassembly and Assembly, “Accessory Drive -
Remove and Install” for the correct procedure.
i05270670
Electronic Unit Injector -
Remove
Removal Procedure
Table 13
Required Tools
Tool Part Number
Part Description Qty
A
T412504
Capping Kit
1
40 UENR0624-03
Disassembly and Assembly Section
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