Disassembly and assembly

23. Connect wiring harness assembly (17) to
camshaft position sensor (18). Slide the locking
tab for wiring harness assembly (17) into the
locked position.
24. Install cable straps to the wiring harness
assembly in the relevant positions. Ensure that the
cable straps meet the OEM specifications.
25. Install the OEM wiring harness assembly to
connection (5) and connection (8).
26. If necessary, install the Diesel Particulate Filter
(DPF). Refer to Disassembly and Assembly,
“Diesel Particulate Filter - Install” for the correct
procedure.
27. Turn the fuel supply to the ON position.
28. Turn the battery disconnect switch to the ON
position.
29. Remove trapped air from the fuel system. Refer
to the Operation and Maintenance Manual, “Fuel
System - Prime” for the correct procedure.
i05268286
Exhaust Cooler (NRS) -
Remove and Install
Removal Procedure
Start By:
a. Drain the coolant from the cooling system into
a suitable container for storage or disposal.
Refer to Operation and Maintenance Manual,
“Cooling System Coolant - Change” for the
correct procedure.
Sulfuric Acid Burn Hazard may cause serious
personal injury or death.
The exhaust gas cooler may contain a small
amount of sulfuric acid. The use of fuel with sul-
fur levels greater than 15 ppm may increase the
amount of sulfuric acid formed. The sulfuric acid
may spill from the cooler during service of the en-
gine. The sulfuric acid will burn the eyes, skin
and clothing on contact. Always wear the appro-
priate personal protective equipment (PPE) that
is noted on a material safety data sheet (MSDS)
for sulfuric acid. Always follow the directions for
first aid that are noted on a material safety data
sheet (MSDS) for sulfuric acid.
Note: Plug or cap all open ports with new plugs or
caps.
1. If necessary, remove the diesel particulate filter
mounting bracket. Refer to Disassembly and
Assembly, “Support and Mounting (CEM) -
Remove and Install” for the correct procedure.
Illustration 44 g02717244
2. Position hose clamp (3) away from the coolant inlet
in Position (A). Disconnect hose (4) from exhaust
cooler assembly (2).
3. Reposition hose clamp (7) and hose clamp (10) in
order to allow removal of hose (8). Disconnect
hose (8) from exhaust cooler assembly (2).
4. Loosen V-band clamp (9) and position the clamp
away from the Exhaust Gas Recirculation (EGR)
valve assembly (1).
5. Remove bolts (5) from exhaust cooler assembly
(2).
6. Remove exhaust cooler assembly (2) from the
induction manifold.
7. Remove gasket (6).
8. Remove clamp (9) from the exhaust cooler
assembly.
Installation Procedure
1. Check all components for wear and damage. If
necessary, replace any components that are worn
or damaged.
Note: Remove plugs and caps that were previously
installed prior to assembly.
28 UENR0624-03
Disassembly and Assembly Section
This document has been printed from SPI2. NOT FOR RESALE