Disassembly and assembly

Illustration 39 g02699457
Illustration 40 g02849442
1. Remove the relevant plug from fuel manifold (24)
and fuel injection pump (29).
2. Remove the caps from new fuel injection line (28).
3. Position fuel injection line (28) onto fuel injection
pump (29) and fuel manifold (24). Loosely install
nuts for the fuel injection line onto the fuel manifold
and the fuel injection pump.
4. Use Tooling (B) to tighten the nuts on fuel injection
line (23) to a torque of 25 N·m (221 lb in).
Note: Ensure that fuel injection lines do not contact
any other engine component.
5. Remove the caps from the port of the electronic
unit injector and from the appropriate port in fuel
manifold (16).
6. Loosely connect the nuts at both ends of fuel
injection line (12) to the electronic unit injector and
to the appropriate port in fuel manifold (16).
Ensure that the ends of the fuel injection line are
correctly seated in the electronic unit injector and
in the fuel manifold.
7. Repeat Step 5 through Step 6 in order to install the
remaining fuel injection lines.
8. Position clamp (22) onto fuel injection lines (12)
and install clamp bolt (20). Tighten the bolt to a
torque of 10 N·m (89 lb in).
Note: Ensure that the rubber separator is correctly
installed around the fuel injection lines. Ensure that
fuel injection lines do not contact any other engine
component.
9. Repeat Step 8 for the remaining fuel injection lines.
10. Use Tooling (B) to tighten the nuts on fuel
injection line (12) to a torque of 25 N·m (221 lb in).
11. Position bracket (25) onto the valve mechanism
cover. Install bolt (26) and tighten the bolt to a
torque of 10 N·m (89 lb in).
12. If necessary, reinstall the front engine lifting eye
(31). Install bolts (30) and tighten the bolts to a
torque of 45 N·m (33 lb ft).
26 UENR0624-03
Disassembly and Assembly Section
This document has been printed from SPI2. NOT FOR RESALE