Disassembly and assembly

Illustration 32 g02652897
Illustration 33 g02856697
2. If necessary, follow Step 2.a through Step 2.d in
order to install tube assembly (6) to fuel manifold
(2).
a. Position hose clamp (9) onto plastic tube
assembly (6).
b. Install new seal (10) into plastic tube assembly
(6).
c. Install plastic tube assembly (6) to fuel manifold
(2).
Note: Ensure that the plastic tube assembly is
correctly orientated.
d. Tighten hose clamp (9) securely.
3. Position fuel manifold (2) onto valve mechanism
cover (3). Install bolts (1) to fuel manifold (2) finger
tight.
4. Install new fuel injection lines finger tight. Refer to
Disassembly and Assembly, “Fuel Injection Lines -
Install” for the installation procedure.
Note: Do not torque the nuts for the fuel injection
lines at this stage of the assembly procedure.
5. Tighten bolts (1) to a torque of 27 N·m (239 lb in).
6. Tighten the nuts for the fuel injection lines. Refer to
Disassembly and Assembly, “Fuel Injection Lines -
Install” for the correct torque.
7. Remove the plug from connection (8) and install
plastic tube assembly (6) to the fuel injection pump
(7).
8. Remove the plug from connection (5) and install
plastic tube assembly (6) to distribution block (4).
9. For the remaining installation procedure for the
fuel injection lines, refer to Disassembly and
Assembly, “Fuel Injection Lines - Install”.
End By:
a. If a new fuel manifold is installed, it will be
necessary to use the electronic service tool in
order to perform the ““Rail Pressure Valve
Learn Reset”” procedure.
i05268277
Fuel Injection Lines - Remove
Removal Procedure
Table 6
Required Tools
Tool Part Number
Part Description Qty
A
T412504
Capping Kit
1
B
-
LASER 4920
1/2 Inch Drive HP Fuel Line
Socket Set
1
22 UENR0624-03
Disassembly and Assembly Section
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