Disassembly and assembly

Illustration 30 g02652897
Illustration 31 g02856697
2. Disconnect hose assembly connection (8) from
fuel injection pump (7).
3. Disconnect hose assembly connection (5) from
fuel distribution block (4).
4. Remove bolts (1) from fuel manifold (2). Remove
the fuel manifold from the valve mechanism cover
(3).
5. If necessary, follow Step 5.a through Step 5.e in
order to remove plastic tube assembly (6).
a. Release hose clamp (9) on plastic tube
assembly (6).
b. Disconnect plastic tube assembly (6) from the
fuel manifold (2).
c. Use Tooling (A) to cap the open port in fuel
manifold (2) with a new cap.
d. Remove seal (10).
e. Use Tooling (A) to plug the open end of plastic
tube assembly (6) with a new plug.
Installation Procedure
NOTICE
Ensure that all adjustments and repairs that are
carried out to the fuel system are performed by
authorized personnel that have the correct
training.
Before beginning ANY work on the fuel system,
refer to Operation and Maintenance Manual,
“General Hazard Information and High Pressure
Fuel Lines” for safety information.
Refer to System Operation, Testing and Adjust-
ing, “Cleanliness of Fuel System Components”
for detailed information on the standards of
cleanliness that must be observed during ALL
work on the fuel system.
1. Ensure that all ports on the fuel manifold are
capped. Ensure that the fuel manifold is externally
clean and free from damage.
Note: Do not install a fuel manifold that has not been
plugged. All plugs and caps must be left in place until
the fuel injection lines are about to be installed.
UENR0624-03 21
Disassembly and Assembly Section
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