Disassembly and assembly

Illustration 289 g02895676
1. Clean the piston cooling jets and inspect the piston
cooling jets for damage. Replace any damaged
piston cooling jets. The procedure for checking
that the alignment of the piston cooling jets is
described in Specifications, “Piston Cooling Jet
Alignment” for the correct information.
2. Install banjo bolt (2) to piston cooling jet (1). Install
the piston cooling jet assembly into the recess in
the cylinder block.
3. Tighten banjo bolt (2) to a torque of 18 N·m
(159 lb in).
4. Repeat Step 2 through Step 3 for the remaining
piston cooling jets.
End By:
a. Install the crankshaft. Refer to Disassembly
and Assembly, “Crankshaft - Install” for the
correct procedure.
b. Install the engine oil pan. Refer to Disassembly
and Assembly, “Engine Oil Pan - Install” for the
correct procedure.
i05279061
Pistons and Connecting Rods
- Remove
Removal Procedure
Table 62
Required Tools
Tool Part Number
Part Description Qty
A 27610274
Ridge Reamer
1
Start By:
a. Remove the oil suction pipe. Refer to
Disassembly and Assembly, “Engine Oil Pan -
Remove and Install” for the correct procedure.
b. If necessary, remove the balancer. Refer to
Disassembly and Assembly, “Balancer -
Remove” for the correct procedure.
c. Remove the cylinder head. Refer to
Disassembly and Assembly, “Cylinder Head -
Remove” for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
1. Rotate crankshaft until the required connecting rod
is at bottom dead center.
2. Using tooling (A), remove carbon build-up from the
top of the cylinder bore.
158 UENR0624-03
Disassembly and Assembly Section
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