Disassembly and assembly

Illustration 285 g02887016
Illustration 286 g02893017
Illustration 287 g02709625
3. Install Tooling (A) into Position (X) in the cylinder
block. Tooling (A) must be located in Position (Y)
in the crankshaft.
Note: Ensure that Tooling (A) is located in the correct
drilling in the crankshaft as shown in Illustration 285 .
Note: Failure to locate the crankshaft in the correct
position will cause severe engine damage.
4. Ensure that Tooling (B) is installed to balancer (4).
Note: New balancers will be supplied with Tooling (B)
in position.
5. If necessary, install dowels (9) to balancer (4).
6. Attach a suitable lifting device to the balancer. The
weight is approximately 15 kg (33 lb).
7. Use the suitable lifting device in order to install the
balancer to the cylinder block.
8. Install bolts (5) to the balancer. Tighten the bolts to
a torque of 70 N·m (52 lb ft).
9. Remove the suitable lifting device from the
balancer.
10. Install a new O-ring seal (8) onto suction pipe (3).
Install the suction pipe assembly to the cylinder
block.
11. Install bolt (7) finger tight.
12. Install bolts (6) finger tight.
13. Tighten bolt (7) to a torque of 10 N·m (89 lb in)
14. When M8 bolts are installed, tighten bolts (6) to a
torque of 25 N·m (221 lb in).
156 UENR0624-03
Disassembly and Assembly Section
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