Disassembly and assembly

End By:
a. Install the camshaft gear. Refer to Disassembly
and Assembly, “Camshaft Gear - Remove and
Install” for the correct procedure.
i05279011
Camshaft Gear - Remove and
Install
Removal Procedure
Table 54
Required Tools
Tool Part Number
Part Description Qty
A
T400089
Timing Pin (Crankshaft)
1
B
T400152
Timing Pin (Camshaft)
1
C
-
Snap-on PBS650
Small Pry Bar
1
Start By:
a. Remove the rocker shaft and pushrods. Refer
to Disassembly and Assembly, “Rocker Shaft
and Pushrod - Remove” for the correct
procedure.
NOTICE
Keep all parts clean and free from contaminants.
Contaminants may cause rapid wear and shorten
component life.
NOTICE
Care must be taken to ensure that fluids are con-
tained during performance of inspection, mainte-
nance, testing, adjusting and repair of the product.
Be prepared to collect the fluid with suitable contain-
ers before opening any compartment or disassem-
bling any component containing fluids.
Dispose of all fluids according to local regulations
and mandates.
1. Remove the idler gear. Refer to Disassembly and
Assembly, “Idler Gear - Remove” for the correct
procedure.
2. Ensure that Tooling (A) remains in position during
the removal and installation procedures for the
camshaft gear.
3. Remove Tooling (B).
Illustration 264 g02945576
4. Remove bolts (3) from camshaft (4).
5. Remove camshaft timing ring (2) from dowels (5).
6. Use Tooling (C) in order to remove camshaft gear
(1) from camshaft (4).
Installation Procedure
Table 55
Required Tools
Tool Part Number
Part Description Qty
A
T400089
Timing Pin (Crankshaft)
1
B
T400152
Timing Pin (Camshaft)
1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
1. Ensure that all components are clean and free
from wear and damage. If necessary, replace any
components that are worn or damaged.
2. If Tooling (A) is not installed, install Tooling (A).
Refer to Disassembly and Assembly, “Idler Gear -
Remove” for the correct procedure.
UENR0624-03 145
Disassembly and Assembly Section
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