Disassembly and assembly

Tighten the bolts 1 through 7 to a torque of 10 N·m
(89 lb in).
Tighten the bolt 8 to a torque of 27 N·m (239 lb in)
.
Repeat Step 5 in order to ensure the correct
torque.
Illustration 239 g03010837
Typical example
6. Remove plug from hose assembly (3). Remove
cap from fuel distribution block (4).
7. Connect hose assembly (3) to the fuel distribution
block (4).
8. Position clip (5) for hose assembly (3) onto the
cylinder block. Install bolt (6) to clip (5).
9. Tighten the bolt (6) to a torque of 25 N·m
(221 lb in)
10. If necessary, install exhaust gas recirculation
valve (1). Refer to Disassembly and Assembly,
“Exhaust Gas Recirculation Valve - Remove and
Install” for the correct procedure.
End By:
a. Install the electronic unit injectors. Refer to
Disassembly and Assembly, “Electronic Unit
Injector - Remove” for the correct procedure.
b. Install the fuel manifold. Refer to Disassembly
and Assembly, “Fuel Manifold (Rail) - Remove
and Install” for the correct procedure.
i05275356
Rocker Shaft and Pushrod -
Remove
Removal Procedure
Table 48
Required Tools
Tool Part Number
Part Description Qty
A
T400086
Timing Pin (Crankshaft)
1
Start By:
a. Remove the valve mechanism cover. Refer to
Disassembly and Assembly, “Valve
Mechanism Cover - Remove and Install” for the
correct procedure.
Illustration 240 g02942738
1. Follow Step 1.a through Step 1.c in order to install
the crankshaft positioning tool.
a. Remove plug (4) from Position (X) in the
cylinder block.
132 UENR0624-03
Disassembly and Assembly Section
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