Disassembly and assembly

Table 46
Required Tools
Tool Part Number
Part Description Qty
A
-
1/2 Inch Drive x 19
mm Hex Drive
1
1. Ensure that all components of the crankcase
breather are clean and free from wear and
damage. Replace any components that are worn
or damaged.
Illustration 232 g02665516
2. If necessary, install studs (12) to front cover (1).
Tighten the studs to a torque of 8 N·m (71 lb in).
3. If necessary, install spigot (3) and threaded insert
(4). Press the spigot onto fuel injection pump shaft
(2). Ensure that the spigot is correctly positioned
onto fuel injection pump shaft (2). Install threaded
insert (4). Use a suitable tool in order to prevent
the crankshaft from rotating. Use Tooling (A) in
order to tighten threaded insert (4) to a torque of
85 N·m (63 lb ft).
4. Install new breather element (4) to spigot (3).
Install circlip (6) to spigot (3).
Note: Ensure that the circlip is correctly seated into
the retaining groove in the spigot.
5. Install new O-ring (7) to crankcase breather cover
(11).
6. Position crankcase breather cover (11) onto front
cover (1).
7. Install nuts (10) to studs (12). Tighten the nuts to a
torque of 10 N·m (7 lb ft).
8. Ensure that hose (8) is clean and free from
restriction.
9. Connect hose (8) to crankcase breather cover (11)
and tighten the hose clip securely.
10. Ensure that hose (9) is clean and free from
restriction.
11. Connect hose (9) to crankcase breather cover
(11) and tighten the hose clip securely.
i05275350
Valve Mechanism Cover -
Remove and Install
Removal Procedure
Table 47
Required Tools
Tool Part Number
Part Description Qty
A
T412504
Capping Kit
1
Start By:
a. Remove the fuel manifold. Refer to
Disassembly and Assembly, “Fuel Manifold
(Rail) - Remove and Install” for the correct
procedure.
b. Remove the electronic unit injectors. Refer to
Disassembly and Assembly, “Electronic Unit
Injector - Remove” for the correct procedure.
NOTICE
Ensure that all adjustments and repairs that are
carried out to the fuel system are performed by
authorised personnel that have the correct
training.
Before begining ANY work on the fuel system, re-
fer to Operation and Maintenance Manual, “Gen-
eral Hazard Information and High Pressure Fuel
Lines” for safety information.
Refer to Systems Operation, Testing and Adjust-
ing Manual, “Cleanliness of Fuel System Compo-
nents” for detailed information on the standards
of cleanliness that must be observed during ALL
work on the fuel system.
UENR0624-03 129
Disassembly and Assembly Section
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