Disassembly and assembly

4. Ensure that locating pin (6) is 45 degrees from
vertical and parallel to the center of Torx head plug
(5), refer to Illustration 214 .
5. Position gear (9) into the front housing. Ensure that
the teeth on all gears mesh correctly.
6. Install idler hub (10) to gear (9). Ensure that the
temporary marks are aligned and the idler hub
(10) is correctly installed into the front housing.
7. Install bolt (12) to idler hub (10). Tighten the bolt to
a torque of 50 N·m (37 lb ft)
8. Install the front cover. Refer to Disassembly and
Assembly, “Front Cover - Remove and Install” for
the correct procedure.
Illustration 216 g02937277
9. Remove Tooling (B) from the front housing.
10. Install new O-ring seal (1) to plug (2).
11. Install plug (2). Tighten the plug to a torque of
25 N·m (221 lb in).
12. Remove Tooling (A) from the cylinder block.
13. Install new O-ring seal (3) to plug (4).
14. Install plug (4). Tighten the plug to a torque of
30 N·m (266 lb in).
15. If equipped, install the accessory drive. Refer to
Disassembly and Assembly, “Accessory Drive -
Remove and Install” for the correct procedure.
i05270836
Housing (Front) - Remove
Removal Procedure
Start By:
a. Remove the engine oil pan . Refer to
Disassembly and Assembly, “Engine Oil Pan -
Remove and Install” for the correct procedure.
b. Remove the camshaft gear. Refer to
Disassembly and Assembly, “Camshaft Gear -
Remove and Install” for the correct procedure.
c. Remove the fuel injection pump. Refer to
Disassembly and Assembly, “Fuel Injection
Pump - Remove” for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shorten
component life.
NOTICE
Care must be taken to ensure that fluids are con-
tained during performance of inspection, mainte-
nance, testing, adjusting and repair of the product.
Be prepared to collect the fluid with suitable contain-
ers before opening any compartment or disassem-
bling any component containing fluids.
Dispose of all fluids according to local regulations
and mandates.
1. If necessary, remove the fan drive. Refer to
Disassembly and Assembly, “Fan Drive - Remove
and Install” for the correct procedure.
UENR0624-03 121
Disassembly and Assembly Section
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