Disassembly and assembly

Illustration 206 g02727693
Illustration 207 g02727966
1. Thoroughly clean the gasket surface of the front
housing.
2. Ensure that all components are clean and free
from wear and damage. If necessary, replace any
components that are worn or damaged.
3. Position a new gasket (2) (not shown) onto the
front cover.
4. Install Tooling (A) into Holes (X) in the front
housing.
5. Use Tooling (A) in order to position the front cover
assembly onto the front housing.
6. Install bolts (1) finger tight.
7. Use Tooling (B) and Tooling (C) in order to align
the front cover.
8. Remove Tooling (A) and install remaining bolts (1).
Illustration 208 g02727967
9. Tighten bolts (1) to a torque of 25 N·m (221 lb in).
10. Remove Tooling (B) and Tooling (C) from the
front cover.
11. Install the crankshaft front seal to the front cover.
Refer to Disassembly and Assembly, “Crankshaft
Front Seal - Remove and Install” for the correct
procedure.
UENR0624-03 117
Disassembly and Assembly Section
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