User Manual

Index
A
Air in Fuel - Test ..................................................55
Air Inlet and Exhaust System ......................... 12, 64
Crankcase Breather .........................................16
Turbocharger...................................................15
Valve System Components...............................16
Air Inlet and Exhaust System - Inspect ..................64
Alternator - Test...................................................87
B
Basic Engine................................................... 9, 79
Camshaft ........................................................ 11
Crankshaft ......................................................10
Cylinder Block ...................................................9
Cylinder Head....................................................9
Gears and Timing Gear Case ........................... 11
Introduction .......................................................9
Pistons, Rings, and Connecting rods .................10
Battery - Test ......................................................89
C
Charging System - Test .......................................89
Alternator ........................................................89
Clean Emissions Module .....................................17
Cleanliness of Fuel System Components ..............22
Cleanliness of the Engine .................................22
Environment....................................................22
New Components ............................................22
Refueling ........................................................22
Compression - Test .............................................69
Connecting Rod - Inspect.....................................80
Cooling System............................................. 19, 75
Coolant Flow ...................................................20
Introduction .....................................................19
Cooling System - Check ......................................75
Engine And Cooling System Heat Problems.......75
Cooling System - Inspect .....................................75
Visual Inspection Of The Cooling System ..........75
Cooling System - Test..........................................76
Checking the Filler Cap ....................................76
Making the Correct Antifreeze Mixtures .............76
Testing The Radiator And Cooling System For
Leaks ............................................................77
Crankshaft Pulley - Check....................................85
Cylinder Block - Inspect .......................................80
Cylinder Head - Inspect .......................................81
D
Diesel Particulate Filter - Clean ............................68
Cleaning Procedure .........................................68
Reset the Engine Ash Model.............................68
E
Electric Starting System - Test..............................90
Diagnosis Procedures ......................................90
General Information .........................................90
Electrical System .......................................... 21, 87
Alternator ........................................................21
Starting Motor..................................................21
Electronic Control System....................................31
Diagnostic Codes.............................................39
ECM ...............................................................38
Introduction .....................................................31
Pressure Sensors ............................................42
Sensor Locations for the Clean Emissions
Module ..........................................................38
Sensor Locations for the Engine .......................32
Speed/Timing Sensors .....................................40
Temperature Sensors.......................................44
Engine Oil Cooler - Inspect ..................................77
Engine Oil Pressure - Test ...................................73
High Oil Pressure.............................................73
Low Oil Pressure .............................................73
Engine Oil Pump - Inspect....................................73
Engine Operation ..................................................9
Engine Valve Lash - Inspect .................................69
Valve Lash Check ............................................70
Excessive Bearing Wear - Inspect ........................73
Excessive Engine Oil Consumption - Inspect.........73
Engine Oil Leaks into the Combustion Area of the
Cylinders .......................................................73
Engine Oil Leaks on the Outside of the Engine ...73
Exhaust Cooler (NRS) - Test ................................67
F
Finding Top Center Position for No. 1 Piston..........57
Flywheel - Inspect ...............................................82
Alignment of the Flywheel Face ........................83
Flywheel Runout..............................................83
Flywheel Housing - Inspect ..................................83
Alignment of the Flywheel Housing....................84
Concentricity of the Flywheel Housing ...............83
Fuel Injection ......................................................23
Components of the Fuel Injection System ..........26
Fuel Injectors...................................................30
Fuel Manifold...................................................30
Fuel Pump Assembly .......................................27
High Pressure Fuel System ..............................26
Introduction .....................................................23
Primary Filter/Water Separator..........................27
Secondary Fuel Filter .......................................27
Fuel Injection Timing - Check ...............................57
Fuel Quality - Test ...............................................58
Fuel System .......................................................55
Fuel System - Inspect ..........................................55
Fuel System - Prime ............................................59
Fuel System Pressure - Test ................................60
G
Gear Group - Inspect...........................................85
Gear Group (Front) - Time ...................................63
General Information ..............................................4
Glossary of Electronic Control Terms ....................49
I
Important Safety Information ..................................2
Increased Engine Oil Temperature - Inspect ..........74
Introduction ..........................................................4
94 UENR0623-02
Index Section
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