Disassembly and assembly

80 KENR6226-01

Disassembly and Assembly Section

i02645739

Pistons and Connecting Rods

- As semb le

Assembly Procedure

Table 25

Required Tools

Tool

Part

Number

Part Description Qty

Retaining Ring Pliers 1

Ring Expander 1

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened

component life.

1. Ensure that all components are clean and free

from wear or damage. If necessary, replace any

components th

at are worn or damaged.

2. Follow Steps 2.a through 2.e in order to install the

piston rings t

o the piston.

g01038129

Illustration 150

a. Position the spring for oil control ring (7) into the

oil ring groove in the piston. The central wire

must be located inside the end of the spring.

g00829406

Illustration 151

Typical example

b. Use Tooling (B) to install oil control ring (7) over

the spring.

Note: Ensure that the central wire is 180 degrees

from the ring gap.

c. Use Tooling (B) to install intermediate

compression ring (6) into the second groove in

the piston. The letter “T” and the chamfer (Y)

on the inner face of the ring must be upward.

d. Use Tooling (B) to install top compression ring

(5)intothetopgrooveinthepiston.Theletter

“T” must be upward.

e. Position the piston ring gaps at 120 degrees

away from each other.

This document has been printed from SPI². Not for Resale