Disassembly and assembly

KENR6226-01 77
Disassembly and Assembly Section
4. Install drain plugs (5) and sealing washers (3) to
oil pan (2). Tig
hten the drain plugs to a torque of
34 N·m (25 lb ft).
5. Fill the engin
e oil pan to the correct level. Refer to
Operation and Maintenance Manual, “Engine Oil
Filter Change” for the correct procedure.
i02645749
Pistons and Connecting Rods
-Remove
Removal Procedure
Table 23
Required Tools
Tool Part Number Part Description Qty
A
27610274
Ridge Reamer 1
Start By:
a. Remove the cylinder head. Refer to Disassembly
and Assembly, “Cylinder Head - Remove”.
b. Remove the suction pipe. Refer to Disassembly
and Assembly, “Engine Oil Pump - Remove”.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
1. Positionthepistonthatisbeingremovedinthe
bottom center position.
2. Use Tooling (A) in order to remove the carbon
from the inner surface of the cylinder bore.
g01317717
Illustration 144
3. The connecting rod and the connecting rod
cap should have an etched number (X) on the
side. The number on the connecting rod and
the connecting rod cap must match. Ensure that
connecting rod (4) and connecting rod cap (2)
are marked for the correct location. If necessary,
make a temporary mark on the connecting rod
and the connecting rod cap in order to identify the
cylinder number.
Note: Do not stamp the connecting rod assembly.
4. Remove nuts (1) and remove connecting rod cap
(2) from connecting rod (4).
Note: Use tape or rubber tubing on the threads of the
connecting rod bolts in order to protect the crankshaft
journals. The sharp edges of the connecting rod bolts
could damage the crankshaft journals.
g01317733
Illustration 145
Typical example
5. Carefully push piston (5) and the connecting rod
assembly out of the cylinder bore. Lift the piston
out of the top of the cylinder block.
This document has been printed from SPI². Not for Resale