Disassembly and assembly

KENR6226-01 71
Disassembly and Assembly Section
For 403D-07 engines, tighten bolts (1) to a torque
of 37 N·m (27 lb f
t). Use the numerical sequence
thatisshowninIllustration130.
For 403D-11 en
gines, tighten bolts (1) to a torque
of 51 N·m (38 lb ft). Use the numerical sequence
thatisshowninIllustration130.
For 403D-15, 403D-15T and 403D-17 engines,
tighten bolts (1) to a torque of 101 N·m (75 lb ft).
Use the numer
ical sequence that is shown in
Illustration 130.
For 404D-15 e
ngines, tighten bolts (1) to a torque
of 51 N·m (38 lb ft). Use the numerical sequence
thatisshowninIllustration131.
For 404D-22, 404D-22T and 404D-22TA engines,
tighten bolts (1) to a torque of 101 N·m (75 lb ft).
Use the nume
rical sequence that is shown in
Illustration 131.
12. If necessar
y, install the water temperature
regulator to the cylinder head. Refer to
Disassembly and Assembly, “Water Temperature
Regulator
- Remove and Install”.
End By:
a. Install the water pump. Refer to Disassembly and
Assembly, “Water Pump - Install”.
b. Install the rocker shaft and the pushrods. Refer to
Disassembly and Assembly, “Rocker Shaft and
Pushrod - I
nstall”.
c. Install the glow plugs. Refer to Disassembly and
Assembly
, “Glow Plugs - Remove and Install”.
d. Install the fuel injectors. Refer to Disassembly and
Assembly
, “Fuel Injector - Install”.
e. Install the fuel filter base. Refer to Disassembly
and Assem
bly, “Fuel filter Base - Remove and
Install”.
f. Install t
he exhaust manifold. Refer to Disassembly
and Assembly, “Exhaust Manifold - Remove and
Install”.
i02645737
Lifter G rou p - Rem ove and
Install
Removal Procedure
Table 21
Required Tools
Tool
Part
Number
Part Description Qty
A
-
Telescopic Magnet 1
Start By:
a. Remove the cylinder head. Refer to Disassembly
and Assembly, “Cylinder Head - Remove”.
NOTICE
Keep all parts clean from contaminants.
Contaminants
may cause rapid wear and shortened
component life.
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, test-
ing, adjustin
g and repair of the product. Be prepared to
collect the fluid with suitable containers before open-
ing any compartment or disassembling any compo-
nent contain
ing fluids.
Dispose of all fluids according to local regulations and
mandates.
g00828101
Illustration 132
1. Use Tooling (A) to remove lifter (1) from the
cylinder block.
Note: Make a t emporary identification mark on each
lifter in order to identify the correct location.
This document has been printed from SPI². Not for Resale