Disassembly and assembly
70 KENR6226-01
Disassembly and Assembly Section
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Illustration 127
Typical example
5. Ensure that the new cylinder head gasket (4) is
the same thickness as the cylinder head gasket
that was previously removed. The thickness
of the cylinder head gasket is indicated by the
number that is shown at position (X). Refer
to Specifications, “Cylinder Head” for more
information.
6. Align cylinder head gasket (4) with Tooling (A) and
with dowels (3). Install the cylinder head gasket
onto the cylinder block.
7. Use a suitable lifting device to lift the cylinder head.
The weight of the cylinder head is approximately
30 kg (66 lb).
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Illustration 128
Typical example
8. Use Tooling (A) to align cylinder head (2) with
the cylinder block. Install the cylinder head to the
cylinder block.
Note: Ensure that the cylinder head is correctly
positioned ont
o dowels (3).
9. Remove Tooling (A).
10. Install bolts (1) to cylinder head (2).
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Illustration 129
The tightening sequence for a two cylinder engine
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Illustration 130
The tightening sequence for a three cylinder en gine
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Illustration 131
The tightening sequence for a four cylinder engine
11. For 402D-05 engines, tighten bolts (1) to a torque
of 37 N·m (27 lb ft). Use the numerical sequence
that is shown in Illustration 129.
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