Disassembly and assembly

56 KENR6226-01
Disassembly and Assembly Section
g01495653
Illustrat
ion 104
Typical example
1. Ensure that the assembly of front housing (5) and
the nose of the crankshaft are clean and free from
damage. C
lean the mating surface of plate (4).
2. Install Tooling (A) on the nose of the crankshaft.
3. Align pin (11) with Hole (X) in oil pump cover (9).
Ensure that the oil pump cover is concentric to
idler gea
r assembly (10).
4. Install a new joint to plate (4).
5. Guide the linkage for the fuel injection pump into
position so that the link is free to move inside the
aperture
on the cylinder block for the fuel injection
pump. Align front housing (5) to the dowels in
plate (4). Install front housing (5) to plate (4).
6. Install fasteners (2) and tighten to a torque of
10 N·m (89 lb in).
7. RemoveTooling(A)fromthenoseofthe
crankshaft.
8. Install a new O-ring seal (6) to front housing (5).
Position cover (7) on front housing (5) and install
nuts (3
) and bolts (8).
9. Tighten nuts (3) to a torque of 50 N·m (37 lb ft).
10. If the engine is equipped with a turbocharger,
connect the hos
e to connection (1).
End By:
a. Install the crankshaft pulley. Refer to Disassembly
and Assembly, “Crankshaft Pulley - Remove and
Install”.
b. Install the fuel injection pump. Refer to
Disassembly a
nd Assembly, “Fuel Injection Pump
-Install”.
i02970280
Crankcase B reath er - Remove
and Install
(Turbocharg
ed Engines)
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
NOTICE
Care must be taken to ensure that fluids are contained
during perfo
rmance of inspection, maintenance, test-
ing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before open-
ing any comp
artment or disassembling any compo-
nent containing fluids.
Dispose of a
ll fluids according to local regulations and
mandates.
This document has been printed from SPI². Not for Resale