Disassembly and assembly

KENR6226-01 5
Disassembly and Assembly Section
g01302737
Illustration 2
Typical example
2. If necessary, install new rubber olives (not shown)
onto tube assemblies (3). Install tube assemblies
(3) to fuel filter base (1). Ensure the correct
orientation of the tube assemblies. Tighten the
nuts to a torque of 9 N·m (80 lb in).
3. Install washers (not shown) onto plugs (6). Install
plugs (6) to fuel filter base (1). Tighten the plugs
to a torque of 23 N·m (17 lb ft).
4. Align fuel filter base (1) with the mounting bracket.
Install fasteners (2). Tighten the fasteners to a
torque of 50 N·m (37 lb ft).
5. If necessary, install a new fuel filter element
(7) to fuel filter base (1). Refer to Operation
and Maintenance Manual, “Fuel System Filter -
Replace”.
6. Connect hoses (5) and tighten hose clamps (4).
Note: Ensure that the hoses do not contact any other
engine components.
7. Turn the fuel supply to the ON position.
8. Remove the air from the fuel system. Refer to
Operation and Maintenance Manual, “Fuel System
- Prime”.
i02645711
Fuel Filter Base - Remov e and
Install
(402D-05 and 40
3D-07 Eng ines)
Removal Procedure
NOTICE
Do not allow dirt to enter the fuel system. Thoroughly
clean the area a
round a fuel system component that
will be disconnected. Fit a suitable cover over discon-
nected fuel system component.
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, test-
ing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before open-
ing any compartment or disassembling any compo-
nent containing fluids.
Dispose of all fluids according to local regulations and
mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants
may cause rapid wear and shortened
component life.
Note: Place identification marks on all hoses for
installation purposes. Plug all hoses and all the ports
in the fuel filter base. This helps prevent fluid loss,
and this helps to keep contaminants from entering
the system.
1. Turn the fuel supply to the OFF position.
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