Disassembly and assembly

44 KENR6226-01
Disassembly and Assembly Section
g01318215
Illustration 74
Sectional view of the crankshaft, the wear sleeve and the
installation tool
3. Align crankshaft wear sleeve (1) with crankshaft
(2). Position installation tool (3) that is provided
with the crankshaft wear sleeve over the
crankshaft. Use a hammer to drive the crankshaft
wear sleeve onto the crankshaft. Ensure that
dimension (Y) is 2.5 ± 0.1 mm (0.098 ± 0.004 inch).
Note: Dimension (Y) is the distance from the edge
of the crankshaft wear sleeve from the rear face of
the crankshaft.
4. Remove installation tool (3).
5. Ensure that the crankshaft wear sleeve has no
rough edges.
End By:
a. Install a new crankshaft rear seal. Refer to
Disassembly and Assembly, “Crankshaft Rear
Seal - Remove and Install”.
i02960993
Flywhee l Housing - Remove
and Install
Removal Procedure
Start By:
a. Remove the flywheel. Refer to Disassembly and
Assembly, “Flywheel - Remove”.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
Note: The two cylinder, the three cylinder and the four
cylinder engines have different fl ywheel housings.
The removal procedure is similar for all models.
1. Support the engine.
2. Install a suitable lifting device to the flywheel
housing. Support the weight of the housing. The
weight of the flywheel housing is approximately
30 kg (66 lb).
g01305734
Illustration 75
Typical example
3. Remove bolts (1) that fasten flywheel housing (2)
to the cylinder block.
4. Use the lifting device to remove flywheel housing
(2) from the engine.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
This document has been printed from SPI². Not for Resale