Disassembly and assembly

KENR6226-01 33
Disassembly and Assembly Section
Installation P
rocedure
NOTICE
Keep all parts c
lean from contaminants.
Contaminants may cause rapid wear and shortened
component life
.
1. Ensure that the mating surfaces of the water pump
and the cylinder block are clean and free from
damage.
g01304930
Illustration 54
Typical example
g01305206
Illustration 55
Typical example
2. Install a new joint (4) to the cylinder block.
3. Place water pump (1) in position and install
fasteners (7) finger tight.
4. Position alternator bracket (2) on the water pump.
Install bolt (3) finger tight.
Note: The alternator bracket on some engines is
secured by two b
olts.
5. For engines that have an alternator bracket that
is secured by o
ne bolt, tighten fasteners (7) to a
torque of 10 N·m (89 lb in).
For engines th
at have an alternator bracket that is
secured by two bolts, tighten fasteners (3) and (7)
toatorqueof10N·m(89lbin).
6. Connect the hose (not shown) to the water pump
inlet and tighten the hose clamp. Install hose (6)
on the water p
ump and tighten hose clamps (5).
7. Fill the cooling system with coolant. Refer to
Operation an
d Maintenance Manual, “Cooling
System Coolant - Fill” for the correct procedure.
End By:
a. Install the alternator. Refer to Disassembly and
Assembly, “
Alternator - Remove and Install”.
b. Install the fan. Refer to Disassembly and
Assembly, “
Fan - Remove and Install”.
i02645778
Wa te r Pump - Remove an d
Install
(402D-05 and 403D-07 Engine s)
Removal Procedure
Start By:
a. Remove the fan. Refer to Disassembly and
Assembly, “Fan - Remove and Install”.
b. Remove the alternator. Refer to Disassembly and
Assembly, “Alternator - Remove and Install”.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
This document has been printed from SPI². Not for Resale