Disassembly and assembly

30 KENR6226-01
Disassembly and Assembly Section
i02960005
Engine Oil Pump - Install
Installation P
rocedure
Table 8
Required Tools
Tool Part Number Part Description Qty
A
(1)
21825624
Alignment Tool 1
A
(2)
21825625
Alignment Tool 1
A
(3)
27610324 Alignment Tool 1
B
-
Multipurpose Grease 1
(1)
402D-05 and 403D-07 engines
(2)
403D-11 and 404D-15 engines
(3)
403D-15, 403D-15T, 403D-17, 404D-22, 404D-22T and
404D-22TA engines
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
NOTICE
If the front housing is not installed, do not turn the
crankshaft. Da
mage to the engine may occur.
Idler Hub
g01305803
Illustration 46
Typical example
1. Install the p
in of Tooling (A) to the cylinder block.
2. Install idler hub (1) into the guide plate of Tooling
(A). Align th
e guide plate of Tooling (A) with pin
of To oling (A).
3. Use a hammer in order to strike the guide plate of
To o l i ng (A). D r
ive idler hub (1) into the cylinder
block until the guide plate contacts the front of the
cylinder block.
4. Remove Tooling (A).
g01320621
Illustration 47
5. Install crankshaft (18). Refer to Disassembly and
Assembly, “Crankshaft - Install”.
6. Position a new joint (15) on the cylinder block.
Align plate (14) with the dowels in the cylinder
block and install the plate. Install bolts (17) and
tightentoatorqueof10N·m(89lbin).
7. Install camshaft (18). Refer to Disassembly and
Assembly, “Camshaft - Install”.
Engine Oil Pump
g01304840
Illustration 48
Typical example
1. Install thrust washer (2). Lubricate the thrust
washer with clean engine oil.
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